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Q&A

Power

Q&A: AVL Addresses Path to Greater Hybridization

The powertrain landscape of the future is sure to be a mix that includes clean diesel engines and other ICE options running alternative fuels. Zero-emissions technology such as...

News

Software

Upstream: Better Data Collection, Processing Will Reduce SDV Recalls

Cars that are more connected, equipped with more sensors than ever before, should make proactive maintenance somewhat easy and reliable. Drivers could have lower repair...

Technical Innovation

Manufacturing & Prototyping

Grease Innovation Adapts to Meet New Demands of Commercial and Off-Highway Equipment

In the commercial and off-highway sectors, equipment reliability isn’t just a maintenance target but a business imperative. Whether it’s a long-haul...

Articles

Green Design & Manufacturing

The Factory’s Hidden Power Grid

How can carmakers make significant strides inside their plants to cut waste and improve sustainability? Read on to find out.

Q&A

Energy

Factorial CEO Says Cells with 375Wh/kg Energy Density a ‘Milestone’ for Stellantis

In April, Stellantis and Factorial Energy announced that the two companies validated automotive-sized solid-state battery cells with an energy density...

Articles

Power

Battery Innovation Key for Commercial and Off-Highway EVs

The move to electrified on- and off-highway equipment is not without its challenges. The industry itself lags greatly behind the passenger car industry, which accounted for 17.5 million EVs sold globally last year. But why? Read on to find out.

Articles

Energy

Solving Fleet Electrification Bottlenecks with Battery-Integrated Charging Systems

Charging infrastructure has become the primary bottleneck to fleet electrification. Despite growing demand for electric trucks and increasing pressure to decarbonize logistics operations, many fleet operators face long delays for grid upgrades, transformer installations, and permitting, at times waiting more than a year to power vehicles that have already arrived. OptiGrid was formed in response to this growing gap between vehicle readiness and infrastructure availability. Read on to learn more.

Articles

Energy

Next-Generation Elastomer Seals: Enhancing Battery Safety and Sustainability in E-Mobility

As the EV market accelerates toward mass adoption, the need for durable, efficient, and scalable battery technologies is reshaping supply chain priorities across the automotive and energy sectors. Advanced sealing materials, such as high-performance elastomers, are emerging as strategic enablers in this transformation. Read on to learn more.

Briefs

Design

Built-In Smart Sensors Can Prevent Lithium-Ion Battery Fires Before They Start

New smart sensors can help detect dangerous internal failures in lithium-ion batteries before they escalate into fires or explosions, say researchers from the University of Surrey. Read on to learn more.

Briefs

Energy

A Cleaner, Scalable Process to Recycle Lithium-Ion Batteries

In a major step forward for sustainable energy technology, researchers at Worcester Polytechnic Institute, led by Professor Yan Wang, William B. Smith Professor of Mechanical and Materials Engineering, have developed a new, scalable method to recycle lithium-ion batteries in a way that is both efficient and environmentally friendly. Read on to learn more.

Briefs

Energy

New AI Tool Predicts Lithium Metal Anode Failures from Just Two Early Cycles

In a groundbreaking study, researchers at Tsinghua Shenzhen International Graduate School and the Shenzhen Institute of Advanced Technology, Chinese Academy of Sciences, have developed a predictive model that uses electrochemical data from the initial cycles of LMBs to forecast potential failures. Read on to learn more.

Briefs

Energy

Developing High-Energy, Stable All-Solid-State Lithium Batteries Using Aluminum-Based Anodes and High-Nickel Cathodes

Researchers from Nanjing University, led by Professor Ping He and Professor Shaochun Tang, have published a comprehensive study in Nano-Micro Letters on the development of high-energy, stable all-solid-state lithium batteries using aluminum-based anodes and high-nickel cathodes. Read on to learn more about it.

Briefs

Energy

Thick Electrodes’ Chemistry Matters More Than Structure for Battery Performance

A team of Rice University researchers led by materials scientist Ming Tang showed that even if the materials used in thick battery electrodes have nearly identical structures, their internal chemistry impacts energy flow — and, hence, performance — differently. This finding goes against conventional wisdom in the field. Read on to learn more.

Briefs

Power

AI Breakthrough Unlocks ‘New’ Materials to Replace Lithium-Ion Batteries

In research published in Cell Reports Physical Science, an NJIT team successfully applied generative AI techniques to rapidly discover new porous materials capable of revolutionizing multivalent-ion batteries. Read on to learn more.

Briefs

Green Design & Manufacturing

Eco-Friendly Upcycling: Turning Spent Batteries into High-Voltage Energy Storage Systems

A research team led by Dr. Yosep Han at the Korea Institute of Geoscience and Mineral Resources has successfully developed an eco-friendly electrochemical process to upcycle lithium manganese oxide, a common cathode material in spent lithium-ion batteries. Read on to learn more.

Products

Semiconductors & ICs

New Products

See the new products, including Nexperia's ESD diodes designed to protect 48V automotive data communications networks against the destructive effects of electrostatic discharge events; Comau's collaboration with Intecells to optimize the use of cold plasma within industrial cell manufacturing processes; Carlo Gavazzi Automation's UWP-DLB Series, an advanced solution delivering intelligent dynamic load balancing for EV charging systems; and more.

Articles

Automotive

Driving EV Development with a Twin-Battery Approach

IAV hopes that its twin-battery design concept will function as a showcase to others in the battery industry that, even if you have demands that are contradicting, there can still be a solution. Read on to learn more.

Technology Report

Power

BMW Brings EV Motor Production to Steyr in Austria

In August, the BMW Group's Plant Steyr in Austria started producing the electric motors for its Neue Klasse EVs. The sixth-generation BMW eDrive is the first all-electric drivetrain that...

Technology Report

Manufacturing & Prototyping

Ford Unveils Its Universal EV Platform

In a briefing ahead of today's announcement, Ford's chief EV, digital and design chief Doug Field used the C word: China. Field said that the company's Universal EV Platform would through, "really...

Road Ready

Design

First Drive: 2026 Hyundai Palisade

Years ago, Hyundai hosted a Palisade drive program for journalists consisted mostly of driving on a gravel road for a few hours. It was weird, and many a journalist told them so. Probably not as a direct...

Original Equipment

Power

ZM Trucks Starts Production in Fontana, California

In late August, ZM Trucks celebrated the grand opening of its U.S. headquarters and assembly facility in Fontana, California. SAE Media was in attendance for the opening ceremony, which included the U.S. debut of the ZM8 Class 4/5 truck. Read on to learn all about it.

Articles

Manufacturing & Prototyping

Nadcap at 35 Still Defining Excellence in Aviation, Defense and Space Manufacturing

Celebrating its 35th year, the National Aerospace Defense Contractors Accreditation Program (Nadcap) continues to advance quality assurance and regulatory compliance for aviation, defense, and space OEMs and suppliers. This article summarizes how Nadcap accreditation works, its benefits for manufacturers, and its role in expanding additive manufacturing through industry-wide consensus.

Articles

Regulations/Standards

High-Performance Enclosure Systems for Aerospace and Defense Applications: Preparing for What’s Next

As mission-critical systems demand more processing power, real-time data movement, and multi-domain interoperability, rugged embedded systems are being transformed. Today’s military and aerospace applications increasingly demand the merging of AI computing, enhanced sensor interfaces, and cybersecurity. At the heart of this evolution is the 3U OpenVPX form factor, a modular, compact, and ruggedized hardware standard. Read on to learn more.

Articles

Defense

JCB Heads to the Front of the Line

JCB recently announced that it has secured a contract to provide 4CX backhoe loaders to the United States Marine Corps. According to JCB, the agreement includes not only machines but also attachments...

Articles

Manned Systems

Selecting the Best Plastic for Spacecraft Applications

The purpose of this article is to present some design considerations when selecting plastics for use in spacecraft. Read on to learn more.

Articles

Manned Systems

2025 RISING STAR AWARDS Aerospace and Defense Winner – Keshika Warnakula

Keshika Warnakula is a Senior Flight Mechanics Engineer at Syos Aerospace Limited and the winner of the 2025 Rising Stars Award Aerospace and Defense category. Read on to learn more about her via this interview.

Articles

AR/AI

Managing Thermal Reliability at the Edge: The Critical Challenge DoD Isn’t Talking About

Computational power generates significant heat, and in the confined space of a UAV operating in harsh environmental conditions, thermal management becomes critical to mission success. But there’s a fundamental question the U.S. defense isn’t asking: how will we manage the heat? Read on to find out.

Articles

RF & Microwave Electronics

Analyzing Aircraft Antenna Placement and Performance with Unified Modeling and Simulation

Aircraft OEMs and suppliers are implementing unified modeling and simulation technology and processes, which enables them to combine their CAD model with multiphysics simulation within a secure, data-managed and collaborative computing environment. Read on to learn more.

Briefs

Aerospace

U.S. Army Tests Innovative Autonomous Tactical Vehicle Prototype

In an effort to cut costs and improve supply delivery efficiency, the U.S. Army assessed the Overland AI ULTRA Fully Autonomous Tactical Vehicle prototype during exercise Agile Spirit 25 at the Combat Training Center, Vaziani Training Area, Georgia, in July. Read on to learn more about it.

Briefs

AR/AI

Researchers Discover New Materials That Could Enhance Fighter Jet Efficiency

Read on to learn more about a pioneering study that sets the stage for a new era in functional alloy design — faster, cheaper, and smarter.

Briefs

Photonics/Optics

Could Metasurfaces Be The Next Quantum Information Processors?

Optics researchers in the Harvard John A. Paulson School of Engineering and Applied Sciences have created specially designed metasurfaces — flat devices etched with nanoscale light-manipulating patterns — to act as ultra-thin upgrades for quantum-optical chips and setups. Read on to learn more.

Application Briefs

Defense

Armored Multi-Purpose Vehicle Rapid Capability Kit Upgrades

BAE Systems is investing in the Armored Multi-Purpose Vehicle (AMPV) to further expand capability options for soldiers. By using internal investment dollars and the modular chassis of the AMPV the company will collaborate to produce various technologically-advanced prototypes equipped with different capability kits. Read on to learn more.

Application Briefs

Defense

TRML-4D Radar for Ukrainian Air Defense

Hensoldt recently received a major order to supply radars to strengthen Ukraine’s air defense. As part of a comprehensive order package worth more than 340 million euros, TRML-4D high-performance radars and SPEXER 2000 3D MkIII shortrange radars will be delivered. Read on to learn more.

Application Briefs

RF & Microwave Electronics

The World’s Largest Real Time EW Test Range

The U.S. Department of Defense faces an increasingly complex electromagnetic environment, in which rapid advances in radar and electronic warfare (EW) demand new tools for development, testing, and training. DARPA’s Digital RF Battlespace Emulator (DRBE) program took up this challenge, resulting in the development of the world’s largest high-fidelity, real-time virtual radio frequency (RF) test range. Read on to learn more.

Application Briefs

Manned Systems

Vulcan Rocket Completes First National Security Launch for Space Force

United Launch Alliance’s Vulcan Centaur V rocket recently completed its first National Security Space Launch mission for the U.S. Space Force. Read on to learn more about it.

Products

Electronics & Computers

New Products

See the new products, including Littelfuse's Pxxx0S3H SIDACtor® Protection Thyristor Series; Knowles Corporation's Type BLS 125°C DC-Link Capacitors for harsh environments; Aitech's Aitech A230 Vortex AI GPGPU supercomputer; and more.

Articles

Software

Engineering EV, Charger Safety and Security

Most of the news surrounding EV technological development in the past year has been around batteries and charging capacity. But engineers have also been busy working on security and safety issues, from charging stations to finding ways for firefighters to better douse fires. Read on for a few of the most notable and novel efforts.

Articles

Power

Safety by Design: A Next-gen Blueprint for EV Batteries

By abandoning outdated thinking and building a new foundation for energy storage, we can deliver safer, more scalable, and more flexible batteries than ever before. This new approach is necessary to enable a full transition to EVs with the implementation of new battery architectures. Read on to learn more.

INSIDER

Robotics, Automation & Control

A New Quantum Materials Research System

Scientists at the U.S. Naval Research Laboratory (NRL) have a powerful new tool to accelerate discovery in quantum materials for advanced electronics. The laboratory recently completed installation of...

INSIDER

Manufacturing & Prototyping

Four Recent GE Aerospace Research Breakthroughs in Propulsion and Autonomous Flight

At the Air & Space Forces Association (AFA)’s 2025 Air, Space & Cyber Conference, GE Aerospace highlighted four recent research and development...

INSIDER

RF & Microwave Electronics

Air Force Streamlines Tactical Communications with Portable Command and Control Unit

The 90th Civil Engineer Squadron Explosive Ordnance Disposal flight was given the opportunity to exhibit a project after four years of development at the...

INSIDER

RF & Microwave Electronics

Meet Arc: Inversion's New Autonomous Space Vehicle for Logistics and Hypersonic Testing

Inversion, the California-based defense and space manufacturing startup, has unveiled its new flagship space vehicle designed for cargo delivery...

Podcasts

AR/AI

AI-Powered Military Communications at the Tactical Edge

On this episode of the Aerospace & Defense Technology podcast, Fuse Integration CEO Sumner Lee is the guest to discuss how artificial intelligence (AI) is redefining how military communications and networks are leveraged in contested environments.

INSIDER

Energy

Battery Show 2025: Freudenberg’s new busbar seals handle the bends

As EV battery designs continue to explore new pack shapes, Freudenberg Sealing Technologies has developed a new, flexible busbar sealing technology that enables...

Webinars

Connectivity

Designing Secure Automotive HSM Solutions

Modern vehicles require advanced cybersecurity to protect critical systems. A fully open source and portable hardware security module (HSM) framework simplifies embedded security across diverse...

Technology Report

Energy

GM to have LMR long-distance battery deployed by 2028

A GM battery executive told an audience at the Battery Show North America audience Tuesday that the company would deploy a lithium manganese-rich (LMR) battery by 2028 in some of its...

Technology Report

Energy

Battery Show: Pickering 5-amp battery simulator speeds up BMS testing

Engineers looking for a new way to simulate battery cells as they develop new battery management systems might be interested in the latest PXI battery simulator modules...

Technology Report

Energy

Battery Show: Bosch Rexroth adds HS linear motion, 6D floating prototype to multi-axis systems

Bosch Rexroth displayed new battery automation solutions at The Battery Show 2025 in Detroit this week, focusing on making batteries in a more...

INSIDER

Energy

Experts agree on need for large-scale fire testing of battery energy storage systems

A panel of four battery testing experts from different fields agreed that large scale fire testing, as called for in a proposed update to testing standard...

News

Transportation

Mobileye Ready to Meet FMVSS 127 with Vision-Only System

In April 2024, the U.S. DoT’s National Highway Traffic Safety Administration finalized a new Federal Motor Vehicle Safety Standard to make automatic emergency braking (AEB), including pedestrian AEB, standard on all passenger cars and light trucks by September 2029. While other companies use at least two sensors in their AEB systems, Mobileye said it can meet the new FMVSS No. 127 rule with a vision-only system. Read on to learn more.

Podcasts

RF & Microwave Electronics

Designing Low-Cost, Long-Range Autonomous Strike Drones

MGI Engineering recently unveiled their new long-range autonomous precision strike drone, TigerShark, at the 2025 DSEI event in London. MGI is a U.K.-based engineering consultancy founded by former F1 Chief Designer Mike Gascoyne. Gascoyne is the guest on this episode of the Aerospace & Defense Technology podcast to explain how MGI is leveraging their history of collaborating with F1 racing teams to design low cost precision strike drones that can be manufactured at scale.

INSIDER

Manufacturing & Prototyping

Scaling Precision: Designing and Manufacturing the Army's Next-Generation Strike Missile

As the U.S. Army transitions into a new era of modernization, its Precision Strike Missile program is a powerful example of how innovation at scale can...

INSIDER

Aerospace

Army Conducts First Switchblade 600 Loitering Munition Live-Fire Exercise

As part of Pegasus Charge, 1st Cavalry Division's effort in support of the Army's "Transforming in Contact" initiative to modernize armored formations, soldiers assigned...

INSIDER

Electronics & Computers

AUSA 2025: New CMOSS Chassis, Plug-in-Card Prototypes in Development for Army Vehicles

The U.S. Army has selected two companies to develop prototype chassis and plug-in-cards for aviation and ground vehicles. The selection is the Army’s...

INSIDER

Defense

Two of the Army's Lead Technology Researchers Retire

The U.S. Army Combat Capabilities Development Command, or DEVCOM, Army Research Laboratory (ARL) recently announced the retirements of two of its longest standing researchers: Chief...

INSIDER

Sensors/Data Acquisition

A Wearable Next-Generation Tactical Networking System for Dismounted Military Operations

Silvus Technologies has developed a new chest-mounted tactical networking system that delivers mission-critical connectivity and data access for...

INSIDER

Sensors/Data Acquisition

Anduril Brings AI-Powered Display to New EagleEye Army Helmets

Anduril has unveiled its new EagleEye artificial intelligence (AI)-powered helmet designed to meet the startup company's vision of turning every warfighter into a connected node...

INSIDER

Aerospace

In-Flight 3D Printing of Drone Parts on a Black Hawk Helicopter

The Indiana Army National Guard, in collaboration with the Office of the Under Secretary of Defense for Research and Engineering, achieved a historic milestone during August's...

INSIDER

Weapons Systems

AUSA 2025: The Army's New Anti-Vehicle Terrain Shaping Munition is Ready for Deployment

Textron Systems recently delivered the first XM204 Top Attack Munition to the U.S. Army in support of its European operations. XM204 is an anti-vehicle...

INSIDER

Communications

Satellite Communications for the Army’s NGC2 Pilot

Kymeta Corporation has been selected as a multi-orbit satellite communications (SATCOM) capability provider for the Army’s Next Generation Command and Control (NGC2) Pilot with the...

INSIDER

RF & Microwave Electronics

MAPS GEN II: Navigation System Upgrades for Army Vehicles

Fielding of the Mounted Assured Positioning, Navigation and Timing System, MAPS, GEN II hardware is underway across the Army to provide increased operational effectiveness with...

INSIDER

Manned Systems

AUSA 2025: Secretary Driscoll Wants Army to Save Time and Money by 3D-Printing Replacement Parts

U.S. Army Secretary Dan Driscoll's brutally honest keynote speech to open AUSA's 2025 annual meeting included a focus on how much money the...

INSIDER

Design

Sikorsky Converts Black Hawk into U-Hawk Autonomous Helicopter

Sikorsky has transformed a UH-60L Black Hawk® helicopter into the S-70UAS™ U-Hawk, a versatile autonomous helicopter that has 25 percent more cargo space than a typical Black...

Podcasts

Unmanned Systems

The Army's New Approach to Buying AI, Drones, and Robotics

Listen to this episode of the Aerospace & Defense Technology podcast to hear selected portions from Secretary of the Army Dan Driscoll’s AUSA 2025 opening keynote. In it, he discusses the Army’s transition to a drone-centric future and an acquisition paradigm reshaped by Silicon Valley principles. Listen now!

INSIDER

Manned Systems

Controlling Heat Spikes in Electric Aircraft at Takeoff

Researchers at Embry‑Riddle Aeronautical University and Brazil’s Instituto Tecnológico de Aeronáutica (ITA) will combine forces on one of the main challenges of electric aircraft...

Podcasts

Transportation

SAE Automotive Engineering Podcast: EV Manufacturing

To help pass the time during your commute or while working around the house or in the garage, we've launched the SAE Automotive Engineering podcast.

Podcasts

Unmanned Systems

Autonomous Targeting Systems for a New Autonomous Ground Vehicle

Bryan Bockmon, CEO of AimLock, is the guest on this episode of the Aerospace & Defense Technology podcast to discuss their new partnership with Overland AI and the future of autonomous targeting systems in modern warfare.

INSIDER

AR/AI

A New AI-Piloted VTOL Fighter Jet for Contested Environments

Shield AI unveiled its new artificial intelligence (AI)-powered vertical takeoff and landing (VTOL) fighter jet, X-BAT, during an event held in Washington D.C. last week.