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Power

Precast Concrete Bases Pave the Way for Rapid EV Charger Development

Precast concrete pads for EV chargers can speed design and installation for rapid growth.

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Articles
Power

The Future of Axial- and Radial-Flux Motors

Traditionally, most motors used in EVs and mobility platforms have been radial flux systems. In recent years, there have been major strides in alternative axial flux motor architectures. What exactly do these architectural differences mean for motor design and production? Read on to find out.

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Articles
Green Design & Manufacturing

EV Industry Grapples with Unprecedented Battery Regulation Compliance Challenges

The EU Battery Regulation demands unprecedented granularity in supply chain tracking. Read on to learn more about what this means.

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Briefs
Manufacturing & Prototyping

How Carbon Fibers Can Help Manufacture Li-ion Batteries

Oak Ridge National Laboratory researchers have overcome a barrier to using a more affordable, dry process for manufacturing the Li-ion batteries used in vehicles and electronic devices. The resulting batteries provide greater electricity flow and reduced risk of overheating. Read on to learn more.

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Articles
Energy

The End of the Beginning: Why the EV Market Will Overcome the Loss of Tax Credits

Will EV sales in the U.S. double by the end of the decade, or more? Will the U.S. keep pace with China’s relentless iterative improvements on EV technology, or will China increasingly dominate the rapidly electrifying global transportation industry? Read on to learn more.

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Products
Materials

New Products

See the new products, including Plasmatreat's HydroPlasma, a solution for the removal of stubborn contaminants from glass and metal surfaces; TDK Corporation's 3000-watt TDK-Lambda brand HWS3000G programmable AC-DC power supplies; Zircotec's new range of proprietary ceramic coatings; Thermo Fisher Scientific's expanded solutions for battery manufacturers; and more.

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Articles
Power

Heavy-Payload Conveyance Paves the Way for Next-Generation Battery Manufacturing

Battery packs are becoming larger and heavier, particularly in applications such as electric trucks, aviation and renewable energy storage. As payload requirements increase, manufacturers are turning to advanced automation and material handling systems to keep pace. Read on to learn what this means.

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Briefs
Energy

New Self-Assembling Material Could Be the Key to Recyclable EV Batteries

Today’s electric vehicle boom is tomorrow’s mountain of electronic waste. And while myriad efforts are underway to improve battery recycling, many EV batteries still end up in landfills. A research team from MIT wants to help change that with a new kind of self-assembling battery material that quickly breaks apart when submerged in a simple organic liquid. Read on to learn more.

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Briefs
Energy

Breakthrough Advances Sodium-Based Battery Design

Read on to learn about research that raises the benchmark for sodium-based all-solid-state batteries and demonstrates thick cathodes that retain performance at room temperature down to subzero conditions.

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Briefs
Manufacturing & Prototyping

Breaking the Rules to Build a Better Battery

By flipping a foundational belief in battery design, Hailong Chen and his team found that charging zinc-ion batteries at higher currents can make them last longer. Read on to learn more about this surprising result.

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Tech Talks
Power

How Dielectric Tapes Integrate into Battery Packs with Various TIMs and Structural Adhesives

In a world of competitive pressures and engineering challenges, pressure-sensitive adhesive (PSA) tapes have emerged as a prime solution for EV...

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News
Power

Engineering Flexibility into EV Powertrains

When developing specialist and performance EVs, the challenge goes far beyond selecting an off-the-shelf powertrain. Each manufacturer brings unique performance targets, packaging constraints, and...

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Podcasts
Automotive

SAE Automotive Engineering Podcast: EV Manufacturing

To help pass the time during your commute or while working around the house or in the garage, we've launched the SAE Automotive Engineering podcast.

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INSIDER
Energy

Experts agree on need for large-scale fire testing of battery energy storage systems

A panel of four battery testing experts from different fields agreed that large scale fire testing, as called for in a proposed update to testing standard...

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INSIDER
Design

Battery Show: Bosch Rexroth adds HS linear motion, 6D floating prototype to multi-axis systems

Bosch Rexroth displayed new battery automation solutions at The Battery Show 2025 in Detroit this week, focusing on making batteries in a more...

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Technology Report
Energy

Battery Show: Pickering 5-amp battery simulator speeds up BMS testing

Engineers looking for a new way to simulate battery cells as they develop new battery management systems might be interested in the latest PXI battery simulator modules...

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Technology Report
Energy

GM to have LMR long-distance battery deployed by 2028

A GM battery executive told an audience at the Battery Show North America audience Tuesday that the company would deploy a lithium manganese-rich (LMR) battery by 2028 in some of its...

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INSIDER
Design

Battery Show 2025: Freudenberg’s new busbar seals handle the bends

As EV battery designs continue to explore new pack shapes, Freudenberg Sealing Technologies has developed a new, flexible busbar sealing technology that enables...

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Articles
Manufacturing & Prototyping

Battery Innovation Key for Commercial and Off-Highway EVs

The move to electrified on- and off-highway equipment is not without its challenges. The industry itself lags greatly behind the passenger car industry, which accounted for 17.5 million EVs sold globally last year. But why? Read on to find out.

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Articles
Energy

Solving Fleet Electrification Bottlenecks with Battery-Integrated Charging Systems

Charging infrastructure has become the primary bottleneck to fleet electrification. Despite growing demand for electric trucks and increasing pressure to decarbonize logistics operations, many fleet operators face long delays for grid upgrades, transformer installations, and permitting, at times waiting more than a year to power vehicles that have already arrived. OptiGrid was formed in response to this growing gap between vehicle readiness and infrastructure availability. Read on to learn more.

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Articles
Energy

Next-Generation Elastomer Seals: Enhancing Battery Safety and Sustainability in E-Mobility

As the EV market accelerates toward mass adoption, the need for durable, efficient, and scalable battery technologies is reshaping supply chain priorities across the automotive and energy sectors. Advanced sealing materials, such as high-performance elastomers, are emerging as strategic enablers in this transformation. Read on to learn more.

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Briefs
Energy

Developing High-Energy, Stable All-Solid-State Lithium Batteries Using Aluminum-Based Anodes and High-Nickel Cathodes

Researchers from Nanjing University, led by Professor Ping He and Professor Shaochun Tang, have published a comprehensive study in Nano-Micro Letters on the development of high-energy, stable all-solid-state lithium batteries using aluminum-based anodes and high-nickel cathodes. Read on to learn more about it.

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Products
Power

New Products

See the new products, including Nexperia's ESD diodes designed to protect 48V automotive data communications networks against the destructive effects of electrostatic discharge events; Comau's collaboration with Intecells to optimize the use of cold plasma within industrial cell manufacturing processes; Carlo Gavazzi Automation's UWP-DLB Series, an advanced solution delivering intelligent dynamic load balancing for EV charging systems; and more.

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Articles
Automotive

Driving EV Development with a Twin-Battery Approach

IAV hopes that its twin-battery design concept will function as a showcase to others in the battery industry that, even if you have demands that are contradicting, there can still be a solution. Read on to learn more.

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News
Manufacturing & Prototyping

Factorial CEO Says Cells with 375Wh/kg Energy Density a ‘Milestone’ for Stellantis

In April, Stellantis and Factorial Energy announced that the two companies validated automotive-sized solid-state battery cells with an energy density...

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Technology Report
Power

Ford Unveils Its Universal EV Platform

In a briefing ahead of today's announcement, Ford's chief EV, digital and design chief Doug Field used the C word: China. Field said that the company's Universal EV Platform would through, "really...

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Briefs
Energy

Built-In Smart Sensors Can Prevent Lithium-Ion Battery Fires Before They Start

New smart sensors can help detect dangerous internal failures in lithium-ion batteries before they escalate into fires or explosions, say researchers from the University of Surrey. Read on to learn more.

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