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A New Additive Manufacturing Accelerator for the U.S. Navy in Guam
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Rewriting the Engineer’s Playbook: What OEMs Must Do to Spin the AI Flywheel
Road ReadyPower
2026 Toyota RAV4 Review: All Hybrid, All the Time
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F-22 Pilot Controls Drone With Tablet
INSIDERRF & Microwave Electronics
L3Harris Starts Low Rate Production Of New F-16 Viper Shield
Latest Stories
News Power
Precast Concrete Bases Pave the Way for Rapid EV Charger Development
Precast concrete pads for EV chargers can speed design and installation for rapid growth.
Articles Power
The Future of Axial- and Radial-Flux Motors
Traditionally, most motors used in EVs and mobility platforms have been radial flux systems. In recent years, there have been major strides in alternative axial flux motor architectures. What exactly do these architectural differences mean for motor design and production? Read on to find out.
Articles Green Design & Manufacturing
EV Industry Grapples with Unprecedented Battery Regulation Compliance Challenges
The EU Battery Regulation demands unprecedented granularity in supply chain tracking. Read on to learn more about what this means.
Briefs Manufacturing & Prototyping
How Carbon Fibers Can Help Manufacture Li-ion Batteries
Oak Ridge National Laboratory researchers have overcome a barrier to using a more affordable, dry process for manufacturing the Li-ion batteries used in vehicles and electronic devices. The resulting batteries provide greater electricity flow and reduced risk of overheating. Read on to learn more.
Articles Energy
The End of the Beginning: Why the EV Market Will Overcome the Loss of Tax Credits
Will EV sales in the U.S. double by the end of the decade, or more? Will the U.S. keep pace with China’s relentless iterative improvements on EV technology, or will China increasingly dominate the rapidly electrifying global transportation industry? Read on to learn more.
Products Materials
New Products
See the new products, including Plasmatreat's HydroPlasma, a solution for the removal of stubborn contaminants from glass and metal surfaces; TDK Corporation's 3000-watt TDK-Lambda brand HWS3000G programmable AC-DC power supplies; Zircotec's new range of proprietary ceramic coatings; Thermo Fisher Scientific's expanded solutions for battery manufacturers; and more.
Articles Power
Heavy-Payload Conveyance Paves the Way for Next-Generation Battery Manufacturing
Battery packs are becoming larger and heavier, particularly in applications such as electric trucks, aviation and renewable energy storage. As payload requirements increase, manufacturers are turning to advanced automation and material handling systems to keep pace. Read on to learn what this means.
Briefs Energy
New Self-Assembling Material Could Be the Key to Recyclable EV Batteries
Today’s electric vehicle boom is tomorrow’s mountain of electronic waste. And while myriad efforts are underway to improve battery recycling, many EV batteries still end up in landfills. A research team from MIT wants to help change that with a new kind of self-assembling battery material that quickly breaks apart when submerged in a simple organic liquid. Read on to learn more.
Briefs Energy
Breakthrough Advances Sodium-Based Battery Design
Read on to learn about research that raises the benchmark for sodium-based all-solid-state batteries and demonstrates thick cathodes that retain performance at room temperature down to subzero conditions.
Briefs Manufacturing & Prototyping
Breaking the Rules to Build a Better Battery
By flipping a foundational belief in battery design, Hailong Chen and his team found that charging zinc-ion batteries at higher currents can make them last longer. Read on to learn more about this surprising result.
Tech Talks Power
How Dielectric Tapes Integrate into Battery Packs with Various TIMs and Structural Adhesives
In a world of competitive pressures and engineering challenges, pressure-sensitive adhesive (PSA) tapes have emerged as a prime solution for EV...
News Power
Engineering Flexibility into EV Powertrains
When developing specialist and performance EVs, the challenge goes far beyond selecting an off-the-shelf powertrain. Each manufacturer brings unique performance targets, packaging constraints, and...
Podcasts Automotive
SAE Automotive Engineering Podcast: EV Manufacturing
To help pass the time during your commute or while working around the house or in the garage, we've launched the SAE Automotive Engineering podcast.
INSIDER Energy
Experts agree on need for large-scale fire testing of battery energy storage systems
A panel of four battery testing experts from different fields agreed that large scale fire testing, as called for in a proposed update to testing standard...
INSIDER Design
Battery Show: Bosch Rexroth adds HS linear motion, 6D floating prototype to multi-axis systems
Bosch Rexroth displayed new battery automation solutions at The Battery Show 2025 in Detroit this week, focusing on making batteries in a more...
Technology Report Energy
Battery Show: Pickering 5-amp battery simulator speeds up BMS testing
Engineers looking for a new way to simulate battery cells as they develop new battery management systems might be interested in the latest PXI battery simulator modules...
Technology Report Energy
GM to have LMR long-distance battery deployed by 2028
A GM battery executive told an audience at the Battery Show North America audience Tuesday that the company would deploy a lithium manganese-rich (LMR) battery by 2028 in some of its...
INSIDER Design
Battery Show 2025: Freudenberg’s new busbar seals handle the bends
As EV battery designs continue to explore new pack shapes, Freudenberg Sealing Technologies has developed a new, flexible busbar sealing technology that enables...
Articles Manufacturing & Prototyping
Battery Innovation Key for Commercial and Off-Highway EVs
The move to electrified on- and off-highway equipment is not without its challenges. The industry itself lags greatly behind the passenger car industry, which accounted for 17.5 million EVs sold globally last year. But why? Read on to find out.
Articles Energy
Solving Fleet Electrification Bottlenecks with Battery-Integrated Charging Systems
Charging infrastructure has become the primary bottleneck to fleet electrification. Despite growing demand for electric trucks and increasing pressure to decarbonize logistics operations, many fleet operators face long delays for grid upgrades, transformer installations, and permitting, at times waiting more than a year to power vehicles that have already arrived. OptiGrid was formed in response to this growing gap between vehicle readiness and infrastructure availability. Read on to learn more.
Articles Energy
Next-Generation Elastomer Seals: Enhancing Battery Safety and Sustainability in E-Mobility
As the EV market accelerates toward mass adoption, the need for durable, efficient, and scalable battery technologies is reshaping supply chain priorities across the automotive and energy sectors. Advanced sealing materials, such as high-performance elastomers, are emerging as strategic enablers in this transformation. Read on to learn more.
Briefs Energy
Developing High-Energy, Stable All-Solid-State Lithium Batteries Using Aluminum-Based Anodes and High-Nickel Cathodes
Researchers from Nanjing University, led by Professor Ping He and Professor Shaochun Tang, have published a comprehensive study in Nano-Micro Letters on the development of high-energy, stable all-solid-state lithium batteries using aluminum-based anodes and high-nickel cathodes. Read on to learn more about it.
Products Power
New Products
See the new products, including Nexperia's ESD diodes designed to protect 48V automotive data communications networks against the destructive effects of electrostatic discharge events; Comau's collaboration with Intecells to optimize the use of cold plasma within industrial cell manufacturing processes; Carlo Gavazzi Automation's UWP-DLB Series, an advanced solution delivering intelligent dynamic load balancing for EV charging systems; and more.
Articles Automotive
Driving EV Development with a Twin-Battery Approach
IAV hopes that its twin-battery design concept will function as a showcase to others in the battery industry that, even if you have demands that are contradicting, there can still be a solution. Read on to learn more.
News Manufacturing & Prototyping
Factorial CEO Says Cells with 375Wh/kg Energy Density a ‘Milestone’ for Stellantis
In April, Stellantis and Factorial Energy announced that the two companies validated automotive-sized solid-state battery cells with an energy density...
Technology Report Power
Ford Unveils Its Universal EV Platform
In a briefing ahead of today's announcement, Ford's chief EV, digital and design chief Doug Field used the C word: China. Field said that the company's Universal EV Platform would through, "really...
Briefs Energy
Built-In Smart Sensors Can Prevent Lithium-Ion Battery Fires Before They Start
New smart sensors can help detect dangerous internal failures in lithium-ion batteries before they escalate into fires or explosions, say researchers from the University of Surrey. Read on to learn more.
Webcasts
Automotive
Hydrogen Engines Are Heating Up for Heavy Duty
Power
SAE Automotive Podcast: Solid-State Batteries
Automotive
SAE Automotive Engineering Podcast: Additive Manufacturing
Aerospace
A New Approach to Manufacturing Machine Connectivity for the Air Force
Software
Optimizing Production Processes with the Virtual Twin





























