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Weapons Systems

How the Air Force's B-21 Raider is Advancing Across Test and Production

The U.S. Air Force announced the arrival of the second B-21 Raider flight test aircraft last week to Edwards Air Force Base (AFB), California.

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Manufacturing & Prototyping

GKN Expands Production Line for Additive Fabrication of A220 Engine Component

GKN Aerospace announced the expansion of its Newington, Connecticut facility, bringing a new production line dedicated to additive fabrication of the Fan Case...

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INSIDER
Robotics, Automation & Control

Four New Military Ground Vehicles Unveiled at DSEI 2025

Several defense companies unveiled new military ground vehicles for a wide variety of international programs and applications during at the Defense & Security Equipment...

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INSIDER
Manufacturing & Prototyping

Air Force Supports Development of Large Format Metal 3D Printer Demonstrator

3D Systems will continue its development of large format metal 3D printing technology under a new $7.65 million contract awarded by the U.S. Air Force (USAF) to...

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Unmanned Systems

AFWERX Tests Alternative Navigation System on Osprey MK III

A bright orange dart drifted in the air at approximately 1,000 feet. The cloudless, bright blue skies practically swallowed up the 7-foot, 50-pound unmanned aerial system as it...

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INSIDER
Electronics & Computers

Mercury Signs Embedded Production Agreement for AeroVironment’s Satellite Augmentation Technology

Mercury Systems announced a new production agreement with AeroVironment, Inc. (AV) to support the U.S. Space Force’s Satellite...

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INSIDER
Aerospace

General Atomics Collaborative Combat Aircraft Completes First Test Flight

In a major step toward a new era of airpower, the U.S. Air Force reached a key development milestone in its Collaborative Combat Aircraft (CCA) program, with one of...

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Articles
Manufacturing & Prototyping

Redefining Modern US Navy Shipbuilding with Additive Manufacturing

For suppliers, embracing AM isn’t just about swapping out tools; it’s about rethinking the entire design process. Working to understand and prepare for AM-driven design and qualification changes is necessary to remain competitive in future U.S. Navy shipbuilding programs. This article will explain how new standards are driving qualification, supporting U.S. Navy construction goals and fleet readiness.

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Application Briefs
Unmanned Systems

Reconnaissance Vehicle Sensor Suite Upgrade

Teledyne FLIR Defense is developing a next-generation mounted reconnaissance technology for the M1135 Stryker’s Nuclear, Biological and Chemical Reconnaissance Vehicle (NBCRV) Sensor Suite Upgrade Program. Read on to learn more about it.

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Briefs
Software

New 3D Chips Could Make Electronics Faster and More Energy-Efficient

Researchers from MIT and elsewhere have developed a new fabrication process that integrates high-performance GaN transistors onto standard silicon CMOS chips in a way that is low-cost and scalable, and compatible with existing semiconductor foundries. Read on to learn more.

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Articles
Materials

Balancing Cost, Performance and Weight in Designing UAVs

The use of UAVs is increasing rapidly - including their use for delivery in highly populated areas by Amazon, DHL and other logistics firms, meaning the balance between cost and performance is becoming a more pressing concern. Read on to learn what this means.

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Articles
Unmanned Systems

Quality by Design: Imperatives for Aerospace and Defense Manufacturing

This article will provide pragmatic insights and best practices for balancing the connector design, manufacturing and testing requirements that are needed to meet evolving demands for product reliability and durability.

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Articles
Manned Systems

Physical Designs by Artificial Intelligence

A quick spoiler alert: Using AI still requires well-considered human input to make it all happen and it demands digital manufacturing to do it quickly.

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Podcasts
Transportation

Piasecki's KARGO UAV Program: Enabling Uncrewed Logistics

John Piasecki, CEO of Piasecki Aircraft Corporation, is the guest on this episode of the Aerospace & Defense Technology podcast to discuss the future of the KARGO UAV program.

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INSIDER
Design

Australian Researchers Create Stronger, Cheaper 3D-Printed Titanium Alloy

Engineers from RMIT University — based in Melbourn, Australia — have produced a new type of 3D-printed titanium that’s about a third cheaper than commonly used...

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Manufacturing & Prototyping

Anduril Becomes Third US Supplier of Solid Rocket Motors

If the battlefield in Ukraine is any indication, future wars will be fought in part through large expenditures of missiles over a sustained period of time. But for missile salvos to...

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INSIDER
Power

Navy Prototypes Portable Hydrogen Generator to Reduce Detectability

The U.S. Naval Research Laboratory (NRL) has prototyped a Hydrogen Small Unit Power (H-SUP) system to reduce detectability and improve readiness of Marine Corps in...

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Manufacturing & Prototyping

German Satellite's Multispectral Camera Improves Weather Forecasting Data

The German Space Agency is planning the launch of the Metop-SGA1 satellite of the European Organization for the Exploitation of Meteorological Satellites (EUMETSAT)...

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Products
Manufacturing & Prototyping

New Products

See the new products, including Microchip Technology's PolarFire® Core Field-Programmable Gate Arrays and System on Chips; an electromechanical subsea actuator from WITTENSTEIN motion control Gmbh; PI's expansion of its PICMA® piezo stack actuator series; Samtec, Inc.'s microwave cable assemblies using Nitrowave™ cable technology; and more.

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Application Briefs
Power

Hybrid Electric EWIS System

GKN Aerospace has completed and delivered the first high voltage Electrical Wiring Interconnection System for the Clean Aviation SWITCH project. Read on to learn more.

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Briefs
Mechanical & Fluid Systems

A Twist in Topology Optimization Leads to High-Performing Heat Exchanger

By combining topology optimization and additive manufacturing, a team of University of Wisconsin-Madison engineers created a twisty high-temperature heat exchanger that outperformed a traditional straight channel design in heat transfer, power density and effectiveness. Read on to learn more.

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Briefs
Manned Systems

New Laser Technique Revolutionizes Ultra-High Ceramic Manufacturing for Spacecraft

A new technique that leverages the concept of sintering, can be used to create ceramic coatings, tiles or complex three-dimensional structures, which allows for increased versatility when engineering new devices and technologies. Read on to learn more about it.

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Articles
Manufacturing & Prototyping

When Innovation Outpaces Infrastructure: R&D’s New Reality in Aerospace

Aerospace research and development is at a turning point. Emerging technologies promise faster and more efficient systems, but also expose deep limitations in aging infrastructure, siloed processes, and manual workflows. The growing disconnect between technological advances and the physical and organizational infrastructures that support them creates a bottleneck to industry progress. Read on to learn what this means.

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Articles
Manufacturing & Prototyping

Reclaiming Readiness: Advancing US Defense Through Scalable Additive Manufacturing

It is critical to demonstrate that the United States can readily maintain its defense capabilities even if current conventional supply chains break down or critical manufacturing hubs come under threat. This is where advanced manufacturing in general and additive manufacturing (AM) specifically stands out not as a futuristic technology promise, but as a practical and proven production solution that directly supports our defense industrial base and mission assurance. Read on to learn more.

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News
Manufacturing & Prototyping

Lyten Says 3D Graphene Could Disrupt Racing, Automotive and Space

Lyten is best-known as the developer of next-gen lithium-sulfur (Li-S) battery technology. But new work on 3D Graphene means Lyten is branching out into motorsports with...

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INSIDER
Manufacturing & Prototyping

Reclaiming Readiness: Advancing US Defense Through Scalable Additive Manufacturing

The nature of defense readiness is being reformed and redefined. Not only are our weapon systems being made increasingly advanced and sophisticated, but the...

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INSIDER
Aerospace

Next Generation Fuselage Structures for Launched Effects

Continuous Composites (CCI) has been awarded a U.S. Army Small Business Innovation Research (SBIR) project in collaboration with Aurora Flight Sciences, a Boeing Company, to develop...

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INSIDER
Unmanned Systems

3D-Printing Trainer Drones and Munitions Leads to Cost Savings for Misawa Exercise

The Innovation Lab at Misawa Air Base in Japan is helping Explosive Ordnance Disposal (EOD) teams across the Indo-Pacific train smarter, faster and cheaper...

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INSIDER
AR/AI

Hadrian Raises $260 Million to Launch AI-Powered Factory in Arizona Next Year

Torrance, California-based defense technology startup Hadrian has received $260 million in new capital and major expansions of its manufacturing footprint in...

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