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Supersonic X-59 Completes Cruise Control Engine Speed Test Ahead of First Flight
INSIDERManufacturing & Prototyping
3D-Printed C-17 Replacement Part Saves Thousands for Air Force
INSIDERCommunications
Aitech’s New Palm-Sized Satellite Enables Space-Based AI Processing
INSIDERManufacturing & Prototyping
Bombardier is Digitally Upgrading its Aircraft Design, Engineering and...
INSIDERPower
Navy Proves Cold-Gas Approach in Hypersonic Launch Test
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Engineering the EL9: Electra's Ultra Short Hybrid-Electric Aircraft
Latest Stories
INSIDER Design
3D Printing Parts for Ships, Submarines and Underwater Vehicles
Additive manufacturing has been a game-changer in helping to create parts and equipment for the Department of Defense’s (DoD's) industrial base. A naval facility in...

INSIDER Manned Systems
DARPA is Transitioning NOM4D from Labs to In-Space Manufacturing Demos
Based on outstanding technical progress by research teams to date, DARPA has pivoted the third and final phase of its NOM4D (pronounced nō- mad) program[1] from planned...

INSIDER Manned Systems
Can Microvanes Improve Fuel Efficiency for Legacy Air Force Aircraft?
Air Force Operational Energy and Air Mobility Command are entering the final phase of evaluation for Microvane drag reduction technology on the C-17 Globemaster III....

Articles Mechanical & Fluid Systems
Manufacturing Spotlight: Machining Complex Parts and Materials for Space Flight and Exploration
This is the first article in a new section of Aerospace & Defense Technology called “Manufacturing Spotlight,” where we will cover some of the latest machines, tools, and other technologies being used by aerospace and defense industry design and manufacturing engineers. The first topic in this new section is “Machines,” specifically the computer numerical control machines. Read on to learn more.

Articles Communications
Shape-Shifting Antenna Poised to Transform Communications
By leveraging cutting-edge additive manufacturing techniques and shape memory alloys, researchers have created an antenna that can change its shape based on its temperature. This technology has transformative potential in a wide range of military, scientific and commercial applications. Read on to learn more.

INSIDER Manufacturing & Prototyping
Clean Sky Demonstrator Fuselage Shows Potential of Thermoplastics in Aircraft Production
Suspended between discrete skeletal jigs, it wouldn't attract a second glance on an aircraft assembly line. Yet inside an anonymous hangar in northern...

INSIDER Materials
Supernova to 3D Print Military Grade Energetic Materials
The American Center for Manufacturing & Innovation (ACMI) has awarded a $2 million subcontract to Supernova Defense & Space to 3D print military-grade energetic materials.

INSIDER Defense
How the Navy is Using Additive Manufacturing to Protect Submarine Hatch Bolts
Commander, Submarine Forces is researching the usage of additive manufacturing (AM) technology to address operational needs, in collaboration with midshipmen from...

INSIDER Materials
How Off-Gassing Keeps Divers, Submariners Safe From Toxin-Releasing Materials
Everyone knows that new car smell — the chemical odor wafting off the new plastics, fabrics and other materials in a vehicle's interior. Those smells are caused...

INSIDER Manufacturing & Prototyping
Characterizing the Performance of Variable Emissivity Materials in Space
The Air Force Research Laboratory (AFRL) launched the Space Power InfraRed Regulation and Analysis of Lifetime, or SPIRRAL, experiment, Nov. 4, 2024. SPIRRAL, flown by...

INSIDER Materials
Advancing Metal Alloy Systems and Processes for Defense Manufacturing
The Office of the Secretary of Defense (OSD), Innovation Capability and Modernization (ICAM) Office, in collaboration with the National Center for Defense Manufacturing...

INSIDER Manufacturing & Prototyping
Lockheed Martin Adds New Additive Manufacturing Machines to Texas Facility
Lockheed Martin recently added 16,000-square-feet of new additive manufacturing space to their facility located in Grand Prairie, Texas. This expansion includes some...

Articles Aerospace
Making a Material Difference in Aerospace & Defense Electronics
Laminate materials are indispensable in the manufacture of boards and flexible circuitry for aerospace and defense electronics. Their unique properties address stringent demands, ensuring systems perform reliably under extreme conditions. Read on to learn more.

Briefs Materials
Scientists Fuse Simulations and Machine Learning to Accelerate Novel Additively Manufactured Materials
Researchers at the Johns Hopkins Applied Physics Laboratory have demonstrated a novel approach for applying machine learning to predict microstructures produced by a widely used additive manufacturing technique. Read on to learn more.

Briefs Materials
‘First of Its Kind’ Composite Material to Help Space Vessels Travel Longer Distances
Dr. Ashwath Pazhani along with an international team of researchers have created a new material for storing the liquid hydrogen used to propel rockets into space by the likes of NASA. The new material is lighter than the current material used. Read on to learn more about it.

Articles Manufacturing & Prototyping
These Speedy Cold Spray Machines Can 3D Print Vehicle Parts in War Zones
As “point of need” additive manufacturing emerges as a priority for the Department of Defense, Australian 3D printing provider SPEE3D is one of several companies demonstrating that its machines can rapidly produce castings, brackets, valves, mountings and other common replacement parts and devices that warfighters often need in an on-demand schedule when deployed near or directly within combat zones. Read on to learn more.

INSIDER Manufacturing & Prototyping
Top Aerospace OEMs Taking Action to Prevent Unapproved Parts From Entering Supply Chain
The Aviation Supply Chain Integrity Coalition released its report recommending specific actions the aerospace industry should take to help prevent...

INSIDER Materials
Army Evaluates 3D Printing for Bradley Fighting Vehicle's Transmission Mount
SPEE3D, an Melbourne, Australia-based supplier of additive manufacturing technology successfully participated in the U.S. Army Combat Capabilities Development...

Briefs Materials
Machine Learning Unlocks Secrets to Advanced Alloys
Killian Sheriff and Yifan Cao, MIT graduate students, are using machine learning to quantify, atom-by-atom, the complex chemical arrangements that make up the concept of short-range order. Read on to learn more.

Briefs AR/AI
Using Artificial Intelligence to Find the Polymers of the Future
Finding the next groundbreaking polymer is always a challenge, but now Georgia Tech researchers are using AI to shape and transform the future of the field. Rampi Ramprasad’s group develops and adapts AI algorithms to accelerate materials discovery. Read on to learn more.

Articles Aerospace
Making the Rounds in Aerospace: Tooling and Techniques for Discs, Blisks and Rings
Aerospace engine components like discs, blisks and rings are engineered to perform in extreme operating environments. They need to withstand intense heat and stress and be as lightweight as possible to meet exacting specifications. Read on to learn more about these components.

INSIDER Mechanical & Fluid Systems
Is the Department of Defense Stockpiling Enough Critical Materials?
The Department of Defense (DoD) maintains the National Defense Stockpile to store materials that are strategic and critical to defense and essential civilian needs in times...

INSIDER Semiconductors & ICs
DARPA Selects Texas for Open-Access Semiconductor Microsystem Fabrication Facility
Seeking to ensure America’s national security and global military leadership, the Defense Advanced Research Project Agency (DARPA) has selected the Texas...

INSIDER Materials
Navy Scientists Discover New Class of Semiconductor Nanocrystals
U.S. Naval Research Laboratory (NRL) scientists confirm the identification of a new class of semiconductor nanocrystals with bright ground-state excitons, a significant...

INSIDER Manned Systems
A New Approach to 3D Printing Tool Recycling for Aerospace Manufacturers
Jamco America Inc., has signed a new partnership agreement with Airtech Advanced Materials Group to revolutionize aerospace manufacturing through 3D printing (3DP)...

Articles Sensors/Data Acquisition
MEMS-Based Accelerometer to Measure Microgravity for In-Orbit Manufacturing
Looking ahead, the continued development of MEMS technology will likely unlock new possibilities for space exploration and utilization, ensuring that projects like ForgeStar remain at the forefront of scientific and technological progress. Read on to learn more.

Articles Materials
Beyond Boundaries: Elevating Aerospace Design with Fluorosilicones
The introduction of fluorosilicones helped solve the immediate issues faced by the aerospace sector, but also set a new standard for material performance in challenging operational environments. Consequently, these types of silicones have become a critical component in the design and manufacturing of aircraft. Read on to learn more.

Briefs Materials
Testing Military-Grade Adhesive in Extreme Loading Conditions
Military performance requirements for adhesives have been traditionally derived to fulfill niche defense needs in harsh operational environments with little consideration for dual-use commercial potential. Read on to learn more.

INSIDER Manufacturing & Prototyping
Boeing Adopts New Airplane Manufacturing Quality and Safety Metrics
Boeing has published a new 11-page summary of actions being implemented to prevent airplane manufacturing quality and safety issues such as those that led to the in-flight...

Webcasts
Materials
Optimizing Electric Powertrains: Advanced Materials for Performance, Safety,...
Imaging
Breakthrough in Infrared and Visible Imaging: One Dataset with...
Test & Measurement
Improving Rocket and Flight Vehicle Testing Under Capital...
AR/AI
Advancing Automotive Manufacturing with Digital Twins
Defense
Powering NewSpace Missions: Navigating the Cost vs. Reliability...
Electronics & Computers
Solving Thermal Challenges in Defense: The Role of ECUs and...