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INSIDER Design
Argonne AI Tools Power Safer, Faster Aerospace Inspections
Artificial intelligence (AI) is helping industry move faster, safer and smarter. A research collaboration among Spirit AeroSystems Inc., the U.S. Department of Energy’s (DOE’s)...
INSIDER Manufacturing & Prototyping
Breakthroughs in Testing Solid-Fuel Ramjets Advance Research
Scientists at the U.S. Naval Research Laboratory are developing the next generation of solid-fuel ramjet (SFRJ) propulsion, addressing one of the field’s most persistent...
Articles Materials
Plasma Surface Activation for Stronger, More Durable CFRP Bonds in Aerospace
Achieving reliable adhesive bonds on CFRP surfaces remains a persistent engineering challenge. Plasma surface treatment has emerged as a pivotal solution, offering a fast, controllable, and non-destructive way to increase surface energy, improve wettability, and enhance adhesion across complex geometries. Read on to learn more.
Briefs Materials
Next Generation Carbon Fiber Composites 3D Printer for Hypersonic Research
In collaboration with Auburn University’s Center for Polymers and Advanced Composites and the Department of Aerospace Engineering, the institute recently acquired a CF3D Enterprise Cell — a next-generation 3D carbon fiber composites printer set to define the future of the nation’s hypersonic programs. Read on to learn more.
Articles Photonics/Optics
Aerospace Aluminum Laser Welding: Advancing Material Performance for the Future of Flight
Together, microsecond pulsing, alloy-specific pulse shaping, core-and-ring beam modulation, and controlled oscillation provide far greater precision than CW welding. Read on to learn how.
INSIDER Manufacturing & Prototyping
Meeting the Demands of Defense Production and Sustainment Through Additive Manufacturing
When a chilled water pump failed aboard a U.S. guided missile destroyer, maintainers ran into an all-too-familiar problem. The six-blade cooling rotor...
INSIDER Green Design & Manufacturing
How Airbus is Using w-DED to 3D Print Larger Titanium Airplane Parts
Airbus is using wire‑directed energy deposition (w‑DED) to 3D print titanium aircraft parts at much larger scales than earlier additive manufacturing methods allowed....
INSIDER Manned Systems
Can This Self-Healing Composite Make Airplane and Spacecraft Components Last for Centuries?
Researchers have created a self-healing composite that is tougher than materials currently used in aircraft wings, turbine blades and other...
INSIDER Materials
European Researchers Leverage AI in Manufacturing Rocket Parts
Artificial Intelligence (AI), promises many benefits in all domains, and rocketry is no different. The European Space Agency’s Future Launchers Preparatory Program(FLPP) is...
INSIDER Materials
The Critical Impact Of SAE Aerospace Standards: Certified AS1895/7 and /23 Metal Seals
In an industry where failure is not an option and precision is paramount, aerospace manufacturers and suppliers are constantly seeking components and...
INSIDER Materials
New 3D-Printable Nanocomposite Prevents Overheating in Military Electronics
U.S. Army and university researchers collaborated to develop a 3D-printable material using tiny particles that conduct heat and can be used to more efficiently cool...
Articles Materials
SAE Books: 'Automated Fiber Placement' with Ramy Hari
Ramy Harik, a Fulbright alumnus and director of the Clemson Composites Center, is pushing the boundaries of manufacturing with his latest book, Automated Fiber Placement: Status,...
Articles Manned Systems
High-Flying Output: Key Machining Techniques for Structural Aircraft Components
Structural aircraft components and the methods for making them have changed significantly, driven by advancements in technology and new demands in the industry. Aerospace assemblies are becoming lighter and more complex, while every aspect of how these components are designed and made is evolving. Read on to learn more.
Briefs Materials
Novel Chromium–Molybdenum Metal Alloy Withstands Extreme Conditions
A new material might contribute to a reduction of the fossil fuels consumed by aircraft engines and gas turbines in the future. A research team from Karlsruhe Institute of Technology (KIT) has developed a refractory metal-based alloy with properties unparalleled to date. Read on to learn more about it.
Articles Materials
How Lightweight Coatings Protect Aerospace and Defense Electronics
While stresses such as altitude changes, vacuum, vibration, moisture and chemical exposure have the potential to wreak havoc on electronic components, conformal coatings have become essential to providing protection in the midst of these challenges. Read on to learn more.
INSIDER Materials
Using Ultrabright X-Rays to Test Materials for Ultrafast Aircraft
This might seem like an obvious statement, but designing an aircraft that flies at five to seven times the speed of sound is difficult. Paradoxically, materials for...
INSIDER Manned Systems
Stevens Researchers Test Morkovin's Hypothesis for Major Hypersonic Flight Breakthrough
If it were to become a reality, hypersonic flight, long the realm of science fiction, could revolutionize global travel, transforming day-long...
INSIDER Manned Systems
Controlling Heat Spikes in Electric Aircraft at Takeoff
Researchers at Embry‑Riddle Aeronautical University and Brazil’s Instituto Tecnológico de Aeronáutica (ITA) will combine forces on one of the main challenges of electric aircraft...
INSIDER Test & Measurement
A New Quantum Materials Research System
Scientists at the U.S. Naval Research Laboratory (NRL) have a powerful new tool to accelerate discovery in quantum materials for advanced electronics. The laboratory recently completed installation of...
Briefs Materials
Researchers Discover New Materials That Could Enhance Fighter Jet Efficiency
Read on to learn more about a pioneering study that sets the stage for a new era in functional alloy design — faster, cheaper, and smarter.
Articles Manned Systems
Selecting the Best Plastic for Spacecraft Applications
The purpose of this article is to present some design considerations when selecting plastics for use in spacecraft. Read on to learn more.
INSIDER Manned Systems
Can Neutrons Improve 3D-Printing of Aluminum Aerospace Components?
How can particularly light yet extremely resilient aluminum components for aerospace be manufactured using industrial 3D printing?
Briefs Materials
New Cryogenic Shape Memory Alloy Designed for Outer Space
A study led by Tohoku University, Iwate University, The Japan Aerospace Exploration Agency (JAXA), National Astronomical Observation of Japan, Tokyo City University, and Kyoto University developed a novel copper-based alloy that exhibits a special shape memory effect at temperatures as low as -200 °C. Read on to learn more.
Briefs Materials
New 3D Chips Could Make Electronics Faster and More Energy-Efficient
Researchers from MIT and elsewhere have developed a new fabrication process that integrates high-performance GaN transistors onto standard silicon CMOS chips in a way that is low-cost and scalable, and compatible with existing semiconductor foundries. Read on to learn more.
Articles RF & Microwave Electronics
FibreCoat’s New Radar-Absorbing ‘Stealth’ Fiber Reinforced Composites for Spacecraft, Aircraft and Tanks
FibreCoat, the German materials startup, has developed a groundbreaking fiber reinforced composite that is capable of making aircraft, tanks and spacecraft invisible to radar surveillance. Read on to learn more about it.
Articles Materials
The Future of EMI Shielding Is Lightweight, Flexible, and Ready for Flight
Modern military aircraft represent some of the most complex electronic environments ever engineered. These platforms integrate advanced avionics, radar systems, data links, and communication networks that must function seamlessly in hostile, high-frequency environments. In these mission-critical contexts, electromagnetic interference (EMI) poses a silent but serious threat that can degrade signal integrity, cause crosstalk between systems, or even lead to mission failure. Read on to learn more.
Articles Materials
Balancing Cost, Performance and Weight in Designing UAVs
The use of UAVs is increasing rapidly - including their use for delivery in highly populated areas by Amazon, DHL and other logistics firms, meaning the balance between cost and performance is becoming a more pressing concern. Read on to learn what this means.
Articles Robotics, Automation & Control
Quality by Design: Imperatives for Aerospace and Defense Manufacturing
This article will provide pragmatic insights and best practices for balancing the connector design, manufacturing and testing requirements that are needed to meet evolving demands for product reliability and durability.
Briefs Aerospace
New Copper Alloy Could Provide Breakthrough in Durability for Military Systems
U.S. Army researchers, in collaboration with academic partners, invented a stronger copper that could help advance defense, energy and aerospace industries thanks to its ability to endure unprecedented temperature and pressure extremes. Read on to learn more.
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INSIDERMaterials
How Airbus is Using w-DED to 3D Print Larger Titanium Airplane Parts
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Electronics & Computers
Cooling a New Generation of Aerospace and Defense Embedded...
Power
Battery Abuse Testing: Pushing to Failure
Connectivity
A FREE Two-Day Event Dedicated to Connected Mobility
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Quiet, Please: NVH Improvement Opportunities in the Early Design Cycle
Transportation
Advantages of Smart Power Distribution Unit Design for Automotive &...
Aerospace
Sesame Solar's Nanogrid Tech Promises Major Gains in Drone Endurance