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Manufacturing & Prototyping

Reclaiming Readiness: Advancing US Defense Through Scalable Additive Manufacturing

It is critical to demonstrate that the United States can readily maintain its defense capabilities even if current conventional supply chains break down or critical manufacturing hubs come under threat. This is where advanced manufacturing in general and additive manufacturing (AM) specifically stands out not as a futuristic technology promise, but as a practical and proven production solution that directly supports our defense industrial base and mission assurance. Read on to learn more.

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News
Green Design & Manufacturing

Lyten Says 3D Graphene Could Disrupt Racing, Automotive and Space

Lyten is best-known as the developer of next-gen lithium-sulfur (Li-S) battery technology. But new work on 3D Graphene means Lyten is branching out into motorsports with...

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Materials

Next Generation Fuselage Structures for Launched Effects

Continuous Composites (CCI) has been awarded a U.S. Army Small Business Innovation Research (SBIR) project in collaboration with Aurora Flight Sciences, a Boeing Company, to develop...

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Materials

A New Aircraft Recycling Program for Thermoplastic Composites

Toray Advanced Composites, Daher, and TARMAC Aerosave recently announced the launch of a joint End-of-Life Aerospace Recycling Program for commercial aircraft production. Working...

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Materials

A New Platform for Developing Advanced Aerospace Metals at Scale

Companies building next-generation products are often limited by the physical constraints of traditional materials. In aerospace, defense, energy, and industrial tooling,...

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Materials

Developing Processing Technology for Aluminum and Composite Aircraft Structures

LOT Aircraft Maintenance Services is implementing a product innovation focused on eliminating the currently used chemical and mechanical technologies for...

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Podcasts
Materials

Extreme Environments, Precise Solutions: Technologies Enabling Space Vehicles Advancement

John Mark, Space & Defense Business Manager, Omniseal Solutions, is the guest on this sponsored interview episode of the Aerospace & Defense Technology podcast to explain the role that advanced materials and sealing technologies provide in space vehicles.

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Manned Systems

New Copper Alloy Could Provide Breakthrough in Durability for Military Systems

U.S. Army researchers, in collaboration with academic partners, invented a stronger copper that could help redefine the use of high-temperature materials in...

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Briefs
Wearables

Fiber Computer Allows Apparel to Run Apps and Understand the Wearer

MIT researchers have developed an autonomous programmable computer in the form of an elastic fiber, which could monitor health conditions and physical activity, alerting the wearer to potential health risks in real-time. Read on to learn more.

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Articles
Physical Sciences

Physicists Measure a Key Aspect of Superconductivity in ‘Magic-Angle’ Graphene

Physicists at MIT and Harvard University have now directly measured superfluid stiffness for the first time in “magic-angle” graphene — materials that are made from two or more atomically thin sheets of graphene twisted with respect to each other at just the right angle to enable a host of exceptional properties, including unconventional superconductivity. Read on to learn more.

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Articles
Manufacturing & Prototyping

Manufacturing Spotlight: Advanced Drilling, Threading and Milling Tools Maximize Productivity in Challenging Aerospace Materials

Before threading holes, drilling is a necessary and critical step. Drilling challenging aerospace materials demands an application-specific solution. Stainless, titanium, and nickel- based alloys are highly heat resistant so heat generated during the drilling process is pushed into the cutter. Read on to learn more.

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Manufacturing & Prototyping

GE Aerospace is Investing $1 Billion in New Facilities, Materials and Parts

GE Aerospace plans to invest nearly $1 billion in its U.S. factories and supply chain to strengthen manufacturing and increase the use of innovative new parts and...

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Aerospace

Delta Air Lines, JetZero to Design Commercial Blended Wing Body Airliner

Delta Air Lines is partnering with JetZero on a revolutionary, more sustainable aircraft that looks and feels like nothing flying today’s commercial skies. The...

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Defense

Startup Develops Manufacturing Breakthrough for Traveling-Wave Tubes

Traveling-wave tubes (TWTs) are a type of vacuum tube critical for many high-performance applications, including deep space missions, satellites, and electronic warfare....

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News
Test & Measurement

Hydrogen Storage Tank Options: Not Everything Need Look like a Sausage

Since the 1860 Hippomoblie, hydrogen has been a part of powered mobility. Today, most hydrogen storage applications use cylindrical tanks, but other solutions are...

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Materials

3D Printing Parts for Ships, Submarines and Underwater Vehicles

Additive manufacturing has been a game-changer in helping to create parts and equipment for the Department of Defense’s (DoD's) industrial base. A naval facility in...

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Defense

DARPA is Transitioning NOM4D from Labs to In-Space Manufacturing Demos

Based on outstanding technical progress by research teams to date, DARPA has pivoted the third and final phase of its NOM4D (pronounced nō- mad) program[1] from planned...

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Manned Systems

Can Microvanes Improve Fuel Efficiency for Legacy Air Force Aircraft?

Air Force Operational Energy and Air Mobility Command are entering the final phase of evaluation for Microvane drag reduction technology on the C-17 Globemaster III....

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Articles
Mechanical & Fluid Systems

Manufacturing Spotlight: Machining Complex Parts and Materials for Space Flight and Exploration

This is the first article in a new section of Aerospace & Defense Technology called “Manufacturing Spotlight,” where we will cover some of the latest machines, tools, and other technologies being used by aerospace and defense industry design and manufacturing engineers. The first topic in this new section is “Machines,” specifically the computer numerical control machines. Read on to learn more.

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Articles
Materials

Shape-Shifting Antenna Poised to Transform Communications

By leveraging cutting-edge additive manufacturing techniques and shape memory alloys, researchers have created an antenna that can change its shape based on its temperature. This technology has transformative potential in a wide range of military, scientific and commercial applications. Read on to learn more.

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Materials

Clean Sky Demonstrator Fuselage Shows Potential of Thermoplastics in Aircraft Production

Suspended between discrete skeletal jigs, it wouldn't attract a second glance on an aircraft assembly line. Yet inside an anonymous hangar in northern...

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Materials

Supernova to 3D Print Military Grade Energetic Materials

The American Center for Manufacturing & Innovation (ACMI) has awarded a $2 million subcontract to Supernova Defense & Space to 3D print military-grade energetic materials.

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Manufacturing & Prototyping

How the Navy is Using Additive Manufacturing to Protect Submarine Hatch Bolts

Commander, Submarine Forces is researching the usage of additive manufacturing (AM) technology to address operational needs, in collaboration with midshipmen from...

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Materials

How Off-Gassing Keeps Divers, Submariners Safe From Toxin-Releasing Materials

Everyone knows that new car smell — the chemical odor wafting off the new plastics, fabrics and other materials in a vehicle's interior. Those smells are caused...

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Materials

Characterizing the Performance of Variable Emissivity Materials in Space

The Air Force Research Laboratory (AFRL) launched the Space Power InfraRed Regulation and Analysis of Lifetime, or SPIRRAL, experiment, Nov. 4, 2024. SPIRRAL, flown by...

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Materials

Advancing Metal Alloy Systems and Processes for Defense Manufacturing

The Office of the Secretary of Defense (OSD), Innovation Capability and Modernization (ICAM) Office, in collaboration with the National Center for Defense Manufacturing...

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Manufacturing & Prototyping

Lockheed Martin Adds New Additive Manufacturing Machines to Texas Facility

Lockheed Martin recently added 16,000-square-feet of new additive manufacturing space to their facility located in Grand Prairie, Texas. This expansion includes some...

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Articles
Electronics & Computers

Making a Material Difference in Aerospace & Defense Electronics

Laminate materials are indispensable in the manufacture of boards and flexible circuitry for aerospace and defense electronics. Their unique properties address stringent demands, ensuring systems perform reliably under extreme conditions. Read on to learn more.

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Briefs
Physical Sciences

Scientists Fuse Simulations and Machine Learning to Accelerate Novel Additively Manufactured Materials

Researchers at the Johns Hopkins Applied Physics Laboratory have demonstrated a novel approach for applying machine learning to predict microstructures produced by a widely used additive manufacturing technique. Read on to learn more.

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