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Manufacturing & Prototyping

Balancing Cost, Performance and Weight in Designing UAVs

The use of UAVs is increasing rapidly - including their use for delivery in highly populated areas by Amazon, DHL and other logistics firms, meaning the balance between cost and performance is becoming a more pressing concern. Read on to learn what this means.

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Articles
Electronics & Computers

The Future of EMI Shielding Is Lightweight, Flexible, and Ready for Flight

Modern military aircraft represent some of the most complex electronic environments ever engineered. These platforms integrate advanced avionics, radar systems, data links, and communication networks that must function seamlessly in hostile, high-frequency environments. In these mission-critical contexts, electromagnetic interference (EMI) poses a silent but serious threat that can degrade signal integrity, cause crosstalk between systems, or even lead to mission failure. Read on to learn more.

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Articles
Manufacturing & Prototyping

Redefining Modern US Navy Shipbuilding with Additive Manufacturing

For suppliers, embracing AM isn’t just about swapping out tools; it’s about rethinking the entire design process. Working to understand and prepare for AM-driven design and qualification changes is necessary to remain competitive in future U.S. Navy shipbuilding programs. This article will explain how new standards are driving qualification, supporting U.S. Navy construction goals and fleet readiness.

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Articles
AR/AI

Physical Designs by Artificial Intelligence

A quick spoiler alert: Using AI still requires well-considered human input to make it all happen and it demands digital manufacturing to do it quickly.

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Articles
Unmanned Systems

Quality by Design: Imperatives for Aerospace and Defense Manufacturing

This article will provide pragmatic insights and best practices for balancing the connector design, manufacturing and testing requirements that are needed to meet evolving demands for product reliability and durability.

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Articles
Manned Systems

FibreCoat’s New Radar-Absorbing ‘Stealth’ Fiber Reinforced Composites for Spacecraft, Aircraft and Tanks

FibreCoat, the German materials startup, has developed a groundbreaking fiber reinforced composite that is capable of making aircraft, tanks and spacecraft invisible to radar surveillance. Read on to learn more about it.

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Briefs
Sensors/Data Acquisition

New 3D Chips Could Make Electronics Faster and More Energy-Efficient

Researchers from MIT and elsewhere have developed a new fabrication process that integrates high-performance GaN transistors onto standard silicon CMOS chips in a way that is low-cost and scalable, and compatible with existing semiconductor foundries. Read on to learn more.

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Application Briefs
Test & Measurement

New AFRL Chamber Enhances Equipment Performance in Extreme Environments

The Air Force Research Laboratory hosted a ribbon-cutting ceremony and open house for the new Research Environmental Chamber in May. The capability, part of AFRL’s Human Effectiveness Directorate, facilitates equipment and human performance evaluations with control over environmental extremes as well as close observation of subjects. Read on to learn more.

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Application Briefs
AR/AI

A New AI-Powered Tool for Battlefield Medical Care

The Air Force Research Laboratory has selected BAE Systems to continue development and support deployment of the Battlefield Assisted Trauma Distributed Operations Kit through the new Force Optimization through Rapid-prototyping, Gear Enhancements & Innovative Technology program. Read on to learn more.

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Application Briefs
Power

A New Record for Optical Power Beaming

DARPA recognized the U.S. Naval Research Laboratory during their POWER Phase 2 Industry Day, for contributions to the Persistent Optical Wireless Energy Relay program, which shattered existing records for optical power beaming over distance. Read on to learn more.

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Application Briefs
Software

USSOCOM’s New Generative AI Tool

Legion Intelligence announced the enterprise-wide launch of Legion’s AI platform, SOFchat, to personnel across U.S. Special Operations Command. This marks the first enterprise-wide deployment of a Generative AI platform. Read on to learn more.

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Application Briefs
Weapons Systems

Precision Strike Missile Increment 1 Achieves Milestone C Approval

The U.S. Army’s Precision Strike Missile Increment 1 program achieved Milestone C approval, signaling the program’s transition into the Production and Deployment phase. Read on to learn more.

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Application Briefs
Manned Systems

Reconnaissance Vehicle Sensor Suite Upgrade

Teledyne FLIR Defense is developing a next-generation mounted reconnaissance technology for the M1135 Stryker’s Nuclear, Biological and Chemical Reconnaissance Vehicle (NBCRV) Sensor Suite Upgrade Program. Read on to learn more about it.

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Briefs
Aerospace

How Airbus Is Designing the Future of Combat Aircraft Cockpit Avionics

Read on to learn more about the Enhanced Pilot Interfaces & Interactions for Fighter Cockpit (EPIIC) project. The project aims to future-proof Europe’s defence capabilities by providing pilots the tools they need to optimize their work in the cockpit during military air operations.

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Briefs
Physical Sciences

New Drone Will Mimic Albatross Flight

Albatrosses have 11-foot wingspans that carry them across oceans. But it’s how they use these wings that makes them world-class flyers, according to a University of Cincinnati aerospace engineering professor. UC Assistant Professor Sameh Eisa and his research partners hope to harness their amazing abilities for the next generation of drones. Read on to learn more.

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Briefs
Test & Measurement

Uncrewed Solar Aircraft Passes Key Ground Tests

The German Aerospace Center has taken an important step in the development of its own high-flying solar aircraft by successfully completing a Ground Vibration Test on its innovative HAP-alpha high-altitude platform. Read on to learn more.

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Briefs
Manned Systems

New Cryogenic Shape Memory Alloy Designed for Outer Space

A study led by Tohoku University, Iwate University, The Japan Aerospace Exploration Agency (JAXA), National Astronomical Observation of Japan, Tokyo City University, and Kyoto University developed a novel copper-based alloy that exhibits a special shape memory effect at temperatures as low as -200 °C. Read on to learn more.

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Products
Manufacturing & Prototyping

New Products

See the new products, including Microchip Technology's PolarFire® Core Field-Programmable Gate Arrays and System on Chips; an electromechanical subsea actuator from WITTENSTEIN motion control Gmbh; PI's expansion of its PICMA® piezo stack actuator series; Samtec, Inc.'s microwave cable assemblies using Nitrowave™ cable technology; and more.

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Articles
Materials

Reclaiming Readiness: Advancing US Defense Through Scalable Additive Manufacturing

It is critical to demonstrate that the United States can readily maintain its defense capabilities even if current conventional supply chains break down or critical manufacturing hubs come under threat. This is where advanced manufacturing in general and additive manufacturing (AM) specifically stands out not as a futuristic technology promise, but as a practical and proven production solution that directly supports our defense industrial base and mission assurance. Read on to learn more.

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Articles
Research Lab

When Innovation Outpaces Infrastructure: R&D’s New Reality in Aerospace

Aerospace research and development is at a turning point. Emerging technologies promise faster and more efficient systems, but also expose deep limitations in aging infrastructure, siloed processes, and manual workflows. The growing disconnect between technological advances and the physical and organizational infrastructures that support them creates a bottleneck to industry progress. Read on to learn what this means.

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Articles
Power

Confidence Through Testing: How to Design a Practical Structural Test Program

Here, we share a practical approach to building a structural testing strategy grounded in real-world challenges.

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Articles
RF & Microwave Electronics

The Tug-of-War Between Speed and Strength

Here, Jeff Wood, from mil-spec cable specialist WireMasters, explains the importance of both performance and resilience in wiring solutions for aviation and military, and how to find a middle ground that best fits the application.

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Articles
Manned Systems

101st Combat Aviation Brigade Makes History with First MUOS Connectivity in a Helicopter

In a groundbreaking achievement, the 101st Combat Aviation Brigade, 101st Airborne Division earlier this year became the first unit to successfully use the Mobile User Objective System function of the Army/Navy Portable Radio Communications (AN/PRC) 158 and 162 radios for conventional rotary wing operations. Read on to learn more.

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Articles
Software

Are Military Avionics Systems Ready for Artificial Intelligence?

This article highlights trends across several industry partnerships, demonstration flights and the enabling elements that are providing opportunities to integrate AI and ML into military avionics systems. Read on to learn more.

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Application Briefs
Weapons Systems

A400M DIRCM Upgrades

Airbus has been awarded a contract from the German procurement agency Bundesamt für Ausrüstung, Informationstechnik und Nutzung der Bundeswehr (BAAINBw) to equip 23 Luftwaffe A400Ms with DIRCM protection systems. Read on to learn more.

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Application Briefs
Aerospace

G5000 Prime Flight Deck

Garmin introduced its new G5000 PRIME flight deck for Part 25 transport aircraft at the 2025 Paris Air Show. Read on to learn more.

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Application Briefs
Manned Systems

Spyder Rocket’s First Hypersonic Flight

UP Aerospace has achieved a significant milestone with the successful launch of its high-performance Spyder rocket. The maiden flight took place at Launch Complex 36, in White Sands, New Mexico, marking a new era in hypersonic mission capabilities. Read on to learn more.

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Application Briefs
Energy

Hybrid Electric EWIS System

GKN Aerospace has completed and delivered the first high voltage Electrical Wiring Interconnection System for the Clean Aviation SWITCH project. Read on to learn more.

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Briefs
Manufacturing & Prototyping

New Laser Technique Revolutionizes Ultra-High Ceramic Manufacturing for Spacecraft

A new technique that leverages the concept of sintering, can be used to create ceramic coatings, tiles or complex three-dimensional structures, which allows for increased versatility when engineering new devices and technologies. Read on to learn more about it.

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