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Energy

Eco-Friendly Upcycling: Turning Spent Batteries into High-Voltage Energy Storage Systems

A research team led by Dr. Yosep Han at the Korea Institute of Geoscience and Mineral Resources has successfully developed an eco-friendly electrochemical process to upcycle lithium manganese oxide, a common cathode material in spent lithium-ion batteries. Read on to learn more.

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Briefs
Energy

AI Breakthrough Unlocks ‘New’ Materials to Replace Lithium-Ion Batteries

In research published in Cell Reports Physical Science, an NJIT team successfully applied generative AI techniques to rapidly discover new porous materials capable of revolutionizing multivalent-ion batteries. Read on to learn more.

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Briefs
Materials

Thick Electrodes’ Chemistry Matters More Than Structure for Battery Performance

A team of Rice University researchers led by materials scientist Ming Tang showed that even if the materials used in thick battery electrodes have nearly identical structures, their internal chemistry impacts energy flow — and, hence, performance — differently. This finding goes against conventional wisdom in the field. Read on to learn more.

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Briefs
Power

Developing High-Energy, Stable All-Solid-State Lithium Batteries Using Aluminum-Based Anodes and High-Nickel Cathodes

Researchers from Nanjing University, led by Professor Ping He and Professor Shaochun Tang, have published a comprehensive study in Nano-Micro Letters on the development of high-energy, stable all-solid-state lithium batteries using aluminum-based anodes and high-nickel cathodes. Read on to learn more about it.

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Briefs
Energy

New AI Tool Predicts Lithium Metal Anode Failures from Just Two Early Cycles

In a groundbreaking study, researchers at Tsinghua Shenzhen International Graduate School and the Shenzhen Institute of Advanced Technology, Chinese Academy of Sciences, have developed a predictive model that uses electrochemical data from the initial cycles of LMBs to forecast potential failures. Read on to learn more.

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Briefs
Materials

A Cleaner, Scalable Process to Recycle Lithium-Ion Batteries

In a major step forward for sustainable energy technology, researchers at Worcester Polytechnic Institute, led by Professor Yan Wang, William B. Smith Professor of Mechanical and Materials Engineering, have developed a new, scalable method to recycle lithium-ion batteries in a way that is both efficient and environmentally friendly. Read on to learn more.

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Briefs
Energy

Built-In Smart Sensors Can Prevent Lithium-Ion Battery Fires Before They Start

New smart sensors can help detect dangerous internal failures in lithium-ion batteries before they escalate into fires or explosions, say researchers from the University of Surrey. Read on to learn more.

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Technology Report
Manufacturing & Prototyping

Simulating Forward Motion at VI-Grade’s Zero Prototypes Day

VI-grade doesn’t rest much. New software for its simulations, new simulators to run that software, and new HiL solutions mean there’s always something new happening. And much of this was on hand at the company’s 2025 North American Zero Prototypes Day, held in Novi, Michigan, over the summer. Read on to learn more about it.

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Technology Report
Energy

EV Battery Safety: Advanced Coatings, Composite Solutions for Fire and Blast Protection

Thermal runaway in electric vehicle batteries is rare, but it can happen, producing smoke, fire, and explosions. This uncontrollable, self-heating state can transfer intense heat to adjacent cells and cause pressure buildups that exceed the mechanical limits of cell casings. Read on to learn how to avoid it.

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News
Manufacturing & Prototyping

Inside Slate's Warsaw Factory

Slate bought a factory. The 1.4 million sq. ft. (130,000 m3) facility was formerly a printing company. Sears, JCPenny, and Radio Shack catalogs emerged from the RR Donnelley & Sons printing plant for...

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Briefs
Materials

New Cryogenic Shape Memory Alloy Designed for Outer Space

A study led by Tohoku University, Iwate University, The Japan Aerospace Exploration Agency (JAXA), National Astronomical Observation of Japan, Tokyo City University, and Kyoto University developed a novel copper-based alloy that exhibits a special shape memory effect at temperatures as low as -200 °C. Read on to learn more.

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Briefs
Software

New 3D Chips Could Make Electronics Faster and More Energy-Efficient

Researchers from MIT and elsewhere have developed a new fabrication process that integrates high-performance GaN transistors onto standard silicon CMOS chips in a way that is low-cost and scalable, and compatible with existing semiconductor foundries. Read on to learn more.

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Briefs
Aerospace

Uncrewed Solar Aircraft Passes Key Ground Tests

The German Aerospace Center has taken an important step in the development of its own high-flying solar aircraft by successfully completing a Ground Vibration Test on its innovative HAP-alpha high-altitude platform. Read on to learn more.

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Briefs
Aerospace

New Drone Will Mimic Albatross Flight

Albatrosses have 11-foot wingspans that carry them across oceans. But it’s how they use these wings that makes them world-class flyers, according to a University of Cincinnati aerospace engineering professor. UC Assistant Professor Sameh Eisa and his research partners hope to harness their amazing abilities for the next generation of drones. Read on to learn more.

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Briefs
Aerospace

How Airbus Is Designing the Future of Combat Aircraft Cockpit Avionics

Read on to learn more about the Enhanced Pilot Interfaces & Interactions for Fighter Cockpit (EPIIC) project. The project aims to future-proof Europe’s defence capabilities by providing pilots the tools they need to optimize their work in the cockpit during military air operations.

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News
Software

Sonatus Launches AI Director to Integrate More AI in More Vehicles

Vehicle software company Sonatus wants the automotive industry to rethink the role of the middle manager. At least, when those managers are AI-based. The company unveiled...

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News
Connectivity

MOIA’s L4 ID. Buzz AVs Starting Service Next Year

Mobileye announced in June that its ongoing work with Volkswagen will deliver the automaker’s first production SAE Level 4 autonomous vehicles sometime in 2026. The first of these...

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Technology Report
Software

Unifying Design and Multiphysics Simulation for Electric Drive Development

Electric drive systems are central to the efficient and clean use of energy for electric and hybrid vehicles. They need to efficiently convert electrical energy...

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Technology Report
Software

ZF’s Smart Chassis Sensors Debut in Cadillac Celestiq

The Cadillac Celestiq is full of new technologies, from the 130+ parts made using additive manufacturing to the 655hp (488 kW) dual-motor AWD powertrain. ZF announced in early July...

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Technology Report
Power

BMW Brings EV Motor Production to Steyr in Austria

In August, the BMW Group's Plant Steyr in Austria started producing the electric motors for its Neue Klasse EVs. The sixth-generation BMW eDrive is the first all-electric drivetrain that...

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News
Energy

Bidirectional Charging Is Nearly Mainstream

A home in Silicon Valley goes dark for a moment, then clicks back to life. A GM Energy employee had switched off the house's access to the grid. When it detects a lack of power the GM Energy...

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Technology Report
Manned Systems

Orbis Says HaloDrive Axial-Flux Motor Available for In-Wheel, Other Uses

After years of development, Orbis Electric is introducing its HaloDrive axial flux e-motor /generator that it says is “slimmer, lighter, lower cost and more...

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Briefs
Materials

New Copper Alloy Could Provide Breakthrough in Durability for Military Systems

U.S. Army researchers, in collaboration with academic partners, invented a stronger copper that could help advance defense, energy and aerospace industries thanks to its ability to endure unprecedented temperature and pressure extremes. Read on to learn more.

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Briefs
Aerospace

A Twist in Topology Optimization Leads to High-Performing Heat Exchanger

By combining topology optimization and additive manufacturing, a team of University of Wisconsin-Madison engineers created a twisty high-temperature heat exchanger that outperformed a traditional straight channel design in heat transfer, power density and effectiveness. Read on to learn more.

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Briefs
Manufacturing & Prototyping

New Laser Technique Revolutionizes Ultra-High Ceramic Manufacturing for Spacecraft

A new technique that leverages the concept of sintering, can be used to create ceramic coatings, tiles or complex three-dimensional structures, which allows for increased versatility when engineering new devices and technologies. Read on to learn more about it.

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Technology Report
Manned Systems

Industry Vet: Rapid Change Required to Catch up to Chinese EV Maker

Terry Woychowski, CEO of engineering consultancy Caresoft Global, had a stark, sobering message for a meeting in Auburn Hills of the Society for Automotive Analysts in...

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News
Power

SAE J3400/2 Update Brings Quicker NACS Charging

As SAE standard J3400 (also known as NACS) is being adopted by automakers and deployed on the latest EVs, the standard itself is still evolving. That latest evolution is SAE J3400/2. That...

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News
Materials

Factory Robots See Slight Drop in Growth, but Still Have Momentum

Despite a slight drop in the installations of factory robots in 2024, the push to automate automotive and other manufacturing was carrying momentum into fiscal 2025 and...

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Technology Report
Transportation

ZF Meets Changing EV Market with Suite of Improved Components

ZF Group announced this week that it has developed a flexible and modular EV powertrain solution called EV Select that it says meets or exceeds current production technology for...

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