Application Briefs

Unmanned Systems

A Shipping Container That Builds 50 Interceptor Drones a Day

Sensofusion has developed the Tactical Drone Factory: a fully self-contained drone manufacturing facility built inside a standard shipping container. Equipped with industrial 3D printers, an electronics assembly station, and a complete parts inventory, a single Drone Factory can produce approximately 50 interceptor drones per day. Read on to learn more.

Articles

Manufacturing & Prototyping

Engineering at the Speed of Conflict: The New Era of Defense Testing

High-volume production of drones and missile systems is reshaping the defense industry, placing unprecedented strain on testing infrastructures that were never designed for speed, scale, or rapid change. Automated and modular test technologies are emerging as a solution. Read on to learn more.

Articles

Aerospace

MyDefence Expands Production, Validation of Wearable and Mobile Counter-UAS Systems

MyDefence has officially opened its U.S. counter uncrewed aircraft systems manufacturing and innovation facility in Oklahoma City, marking a major step in the company’s expansion of its North American production footprint. The latest MyDefence facility became operational in February. Read on to learn more.

Briefs

Manufacturing & Prototyping

Army Researchers Design 3D-Printed Soldier Portable Autonomous Reconnaissance Transitioning Aircraft

Researchers at the U.S. Army Combat Capabilities Development Command Army Research Laboratory harnessed bottom-up Soldier innovation to develop an experimental 3D-printed small unmanned aerial system that was demonstrated at the inaugural U.S. Army Best Drone Warfighter Competition in Huntsville, Alabama. Read on to learn more.

Articles

AR/AI

How Machina Labs is Reshaping Defense Manufacturing with AI-Driven 7-Axis Robotics

Machina Labs recently closed its latest round of financing with $124 million, enough to develop a facility featuring up to 50 of its RoboCraftsman cells capable of producing thousands of complex structural assemblies for aerospace and defense customers — a list that already includes Lockheed Martin and the U.S. Air Force, among others. Read on to learn more.

Products

Software

New Products

See the new products, including Times Microwave Systems' Levitate™ cable assembly line; Versalogic Corp.'s ultra-compact rugged computer, powered by a choice of several available high-performance Intel® 13th Gen processors; Sandvik Coromant's CoroMill® MR20, an advanced indexable milling concept engineered to deliver unmatched stability, predictable performance and exceptional metal removal rates; Omniseal Solutions' expansion of their Rulon® online shop; and much more.

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Manned Systems

Chemeon and SurTec Establish Transatlantic Alliance Focused on Trivalent Surface Technologies

U.S.-based Chemeon Surface Technology and Germany‑based SurTec have formed a strategic transatlantic alliance aimed at expanding the...

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Design

TITAN‑AM Program to Industrialize Titanium Additive Manufacturing for Large Aerostructures

GKN Aerospace has launched the Titanium Industrialization and Technology Advancement for Near-net Additive Manufacturing (TITAN-AM) program, an...

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Aerospace

Reuben Sarkar Selected as New CEO of SAE International

SAE International® has announced the appointment of Reuben Sarkar as Chief Executive Officer and President effective May 18, 2026.

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Manufacturing & Prototyping

Stratasys Selected for DoW Program to Qualify 3D-Printed Parts for Military Platforms

Stratasys Ltd. announced that its parts-on-demand business, Stratasys Direct™, has been selected to take part in the U.S. Department of War’s (DoW)...

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RF & Microwave Electronics

NRL Satellite Payloads to Test Situational Awareness, Debris Observation and Detection

The U.S. Naval Research Laboratory (NRL) successfully launched three advanced experimental payloads aboard the Department of War (DoW) Space Test...

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Aerospace

New Study Finds Lean-Burn Engines Don’t Reduce Aircraft Contrail Formation

The latest findings in atmospheric research show that less soot does not automatically mean fewer contrail ice crystals. Instead, small volatile particles play a...

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Manned Systems

Portsmouth Naval Shipyard Welds First Ever Metal 3D-Printed Submarine Component

Engineers recently completed inspection, testing, and shipboard installation of a welded, additively manufactured (AM) copper‑nickel flange for the USS...

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Materials

Researchers Introduce New Digital Calibration Method for 'Born Qualified' Parts

The Johns Hopkins Applied Physics Laboratory (APL) in Laurel, Maryland, is developing a comprehensive suite of capabilities to ensure that additively...

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Manned Systems

Army Advances Additive Manufacturing From Experimental Tech to Enterprise Sustainment Tool

The U.S. Army’s adoption of additive manufacturing took another major step forward in March with the opening of a new “Additive Makerspace” at...

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Weapons Systems

Airbus Tests Low Cost Missile on New Bird of Prey Interceptor Drone

Airbus completed the first demonstration flight of its new Bird of Prey drone, featuring a low-cost interceptor missile, at a military training area in northern Germany.

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Software

Developing a Digital Twin to Model Fatigue in 3D-Printed Spacecraft Parts

The rapid production of custom components for rockets and satellites is often essential to support design modifications, repairs, and operational needs in space travel....

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Materials

Gore Challenges Wet Sealing with Dry Sealant for Permanent Aircraft Structures

For decades, wet sealing has been accepted as a necessary constraint in aerostructure manufacturing, despite its impact on throughput, variability and necessary...

Application Briefs

Manufacturing & Prototyping

NightTrain Autonomous Vessel Reaches Critical Design Milestone

BlackSea Technologies marked a key milestone in the development of its NightTrain autonomous surface vessel with a keel-laying ceremony. Read on to learn all about it.

Articles

Manufacturing & Prototyping

High-Speed Spindles Unlock Five-Axis Machining Innovation with Smaller Tools

For any shop working in aerospace, defense, electronics, or mold-making, especially those handling small diameter tooling, tight tolerances, or exotic materials, the case for high-speed spindle upgrades is increasingly clear. Read on to learn more.

Briefs

Manufacturing & Prototyping

Vortex Research to Solve Aviation’s Efficiency Tradeoff with Active Strakes

For decades, aircraft have carried a fundamental compromise between their engines and wing flow interactions by using strakes. These are small fins attached at the sides of engine nacelles that generate helpful vortices during takeoff and landing that boost lift and avoid stall, but create unwanted drag during cruise flight. Now, seven William E. Boeing Department of Aeronautics & Astronautics (A&A) undergraduates have advanced a solution that improves this trade-off. Read on to learn more.

Briefs

Manufacturing & Prototyping

New 3D-Printing and Manufacturing Techniques Grant More Control Over Energetic Material Behavior

Because any small tweaks or environmental changes can dramatically alter how energetic materials function, Purdue University engineer Monique McClain is developing state-of-the-art tools and methods to control these materials’ behavior throughout the manufacturing process and down to the particle level. Read on to learn more.

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Materials

European Researchers Develop Self-Healing Composite Material for Spacecraft

Healable spacecraft structures could soon be possible thanks to cutting-edge composite technology. Swiss companies CompPair and CSEM, and Belgian company...

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Manned Systems

Shipboard Motion Platform Simulates Additive Manufacturing at Sea

GKN Aerospace has partnered with the Johns Hopkins Applied Physics Laboratory (APL) to develop a novel capability that simulates shipboard motion for additive manufacturing....

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Materials

How Biomanufacturing Could Transform Defense Material Production

Biomanufacturing uses biological materials to create new materials. For example, bioengineered spider silk is lighter than carbon fiber and stronger than Kevlar — making it...

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Manufacturing & Prototyping

Navy F/A-18 Clears Initial Operational Capability for Stormbreaker Munition

The U.S. Navy recently declared initial operational capability for the Small Diameter Bomb II on the F/A-18E/F Super Hornet, marking a significant advancement in...

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Manned Systems

Active Strake System Cuts Cruise Drag, Boosts Flight Efficiency

For decades, aircraft have carried a fundamental compromise between their engines and wing flow interactions by using strakes. These are small fins attached at the sides of...

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Unmanned Systems

Leonardo to Provide AW149 for UK's New Medium Helicopter Program

The UK Ministry of Defense (MoD) announced a £1 billion contract award for new medium helicopters (NMH). Under the program, Leonardo will build and deliver 23 of its latest...

Articles

Aerospace

New CMOSS Chassis, Plug-in-Card Prototypes in Development for Army Vehicles

The U.S. Army has selected two companies to develop prototype chassis and plug-in-cards for aviation and ground vehicles. The selection is the Army’s latest milestone accomplishment in an effort to feature Modular Open System Approach (MOSA) -aligned embedded computing systems across all of the new investments it makes in technology upgrades for new and legacy vehicles. Read on to learn more.