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Original Equipment
Energy

ACT Expo 2025: Heavy-Duty EVs, H2 Trucks and Tariff Talk Dominate Day One

Opening day of the ACT Expo 2025 in Anaheim, California, was a flood of product announcements and clean-fuel initiative updates. While the trucks and the technology...

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News
Energy

Tech – and Tariffs – Top of Mind at Tradeshows

April saw two major tradeshows take place, playing host to numerous advanced vehicle and technology reveals from global OEMs and suppliers – some of which are detailed on this site....

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News
Power

Challenges and Opportunities of Electrifying Off-Highway Machines

The off-highway machine industry is embracing new technologies to optimize operations, specifically regarding electric and hybrid off-highway equipment. The electric...

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Articles
Power

Multiphysics Modeling and Simulation Enhances BESS Design

Electrical grids and data centers around the world use battery energy storage systems (BESS) as a power source, and the adoption of BESS is only continuing to grow. Read on to learn more about we can enhance BESS.

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Technology Report
Power

New York Auto Show 2025: News from the Floor

The 2025 edition of the New York International Auto Show proved some automakers still value the attention that comes with debuting a vehicle on a flashy convention center stage. Hyundai, Kia and...

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Articles
Energy

Testing Times: Understanding the Impact of Climatic Conditions on EV Charging Times

Charging times have become a hot topic among automotive OEMs and consumers. Premium cars, in particular, are increasingly defined by their technology. A slick charging experience is one of the ways that premium manufacturers can distance their high-value luxury offerings from more mundane machinery. Read on to learn more.

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Articles
Manned Systems

48V Electrical Systems: A Key to Meeting Evolving Industry Demands

The commercial vehicle industry is at a turning point, facing increasing pressure to improve efficiency, reduce emissions, and meet changing global standards. As vehicle electrification advances and power demands rise, manufacturers are exploring innovative solutions to enhance performance while optimizing fuel consumption. One promising technology trend leading this transition is the adoption of 48V electrical systems. Read on to learn more about them.

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Briefs
Energy

Leading the Charge to Better Batteries

A team led by Kelsey Hatzell, Associate Professor of Mechanical and Aerospace Engineering and the Andlinger Center for Energy and the Environment, has uncovered insights that could help power a new type of battery, called an anode-free solid-state battery, past lithium-ion’s limitations.

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Articles
Energy

Wire Feed Laser Welding for Battery Pack Aluminum Enclosure Manufacture in EVs

Lightweight aluminum is a top choice for designing and manufacturing battery pack enclosures due to its durability and ability to enhance vehicle performance. While welding 6000-series aluminum alloys can be challenging, advanced methods like laser welding with filler wire effectively create strong, airtight joints while addressing issues like porosity and cracking. Read on to learn more.

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Briefs
Energy

A Path to Safer, High-Energy Electric Vehicle Batteries

This research has far-reaching implications, offering a path to safer, more efficient batteries that can support the growing demand for electric vehicles. As the world moves towards cleaner energy solutions, these advancements are crucial for making EVs more viable and attractive for consumers. Read on to learn more.

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Briefs
Energy

A Successful Catalyst Design for Advanced Zinc-Iodine Batteries

Aqueous zinc-ion batteries have attracted extensive attention due to their high safety, abundant reserves, and environmental friendliness. However, the low electrical conductivity of iodine hinders the redox conversion for an efficient energy storage process with zinc. Read on to learn how a research team addressed the existing issues in Zn-I2 batteries.

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Articles
Automotive

Sealing the Future of in-wheel Motors: Low Friction and Maximum Protection

In-wheel motors represent a major innovation in the automotive industry, especially in the context of EVs. In-wheel motors integrate the motor directly into the wheel hub, eliminating the requirement for standard drive components that include cardan shafts, gearboxes and differentials. Read on to learn more about them.

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Technical Innovation
Design

ACT Expo 2025: Battery Experts Fret Tariffs, Encourage Specific Designs

There’s a chaotic elephant in almost every room of the 2025 Advanced Clean Transportation Expo: Tariffs and the Trump administration’s seemingly hostile approach to environmentally friendly technology like EVs and alternative energy sources. Read on to learn more about it.

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Briefs
Energy

Researchers Develop Efficient Lithium Extraction Method, Setting Stage for Sustainable EV Battery Supply Chains

In the race to meet the growing global demand for lithium, a team of researchers from Rice University’s Elimelech lab has developed a breakthrough lithium extraction method that could reshape the industry. Read on to learn more about it.

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Briefs
Energy

Better Texture for Better Batteries

To create the new batteries needed for EVs, mobile devices, and renewable energy storage, researchers have explored new materials, new designs, new configurations, and new chemistry. But one aspect — the texture of the metals used — has been historically overlooked. Read on to learn more.

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Products
Energy

New Products

See the new products, including Intellias' “Smart Charging Portable Kit,” a comprehensive solution accelerator designed to address the most pressing challenges in the EV charging sector; Marposs' solutions for testing prismatic battery cells; a new Lithium Manganese Iron Phosphate (LMFP) cathode active material developed by Integrals Power; and more.

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Editorial
Software

Off We Go

Even in some truly novel times, the automotive industry has kept the SAE Media team on the go in recent months. We went out to drive the new Lucid Gravity in California and the new Ford Expedition in Kentucky. We also spent some...

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Briefs
Energy

Thermoelectric Generators Could Convert Waste Heat to Clean Energy in Jet Engines and Spacecraft

Thermoelectric generators that can convert waste heat to clean energy could soon be as efficient as other renewable energy sources, like solar, according to a team led by Penn State scientists. Using high-entropy materials, the researchers created more efficient thermoelectric materials than previously possible, an advancement that they said could even help make long-distance space exploration possible. Read on to learn more.

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Briefs
Aerospace

Improving Electric Propulsion Thrusters for Future Spacecraft Missions

Go faster, farther, more efficiently. That’s the goal driving spacecraft propulsion engineers like Chen Cui, a new assistant professor at the University of Virginia School of Engineering and Applied Science. Cui is exploring ways to improve electric propulsion thrusters — a key technology for future space missions. Read on to learn more.

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On-Demand Webinars
Energy

How to Overcome Mechanical Challenges in Lithium-Ion Batteries with Multiphysics Simulation

The demands for higher energy density, longer cycle life, and faster charging in the automotive industry, are the pillars of Li-ion and beyond battery...

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News
Energy

Developing Next-Gen Diesels to Last Decades

Approaching the John Deere Power Systems (JDPS) exhibit at the Bauma 2025 tradeshow in Munich, Germany, a lineup of next-generation internal combustion engines served as sentinels of sorts,...

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News
Electronics & Computers

Thermal Management for Electric Off-Highway Vehicles

The sustainability trend continues to grow in the off-highway sector. Wherever possible, manufacturers rely on electric vehicles to contribute to climate protection goals. Therefore,...

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News
Mechanical & Fluid Systems

Slate and SK Executives on Bringing the Inexpensive EV to Market

In May of 2024, Slate had an idea and a presentation. It knew it wanted to build an affordable vehicle and that the vehicle would be electric. "We were talking to many...

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Q&A
Energy

Hydrogen Industry Vet Says Fuel Cells Still a ‘Go’

Tarek Abdel-Baset, Forvia’s chief engineer for hydrogen storage systems, has two decades of experience in alt-fuel transporation development, with all the ups and downs that entails....

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News
Manned Systems

Tariff Challenges, EV Advances at Mobility 360

The 2025 edition of Taiwan’s 360 Mobility show featured companies promoting a wide range of automotive solutions, but the show didn’t quite feel the way it used to.

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Technical Innovation
Energy

After Successful Trials, Cellcentric Moves to Build NextGen Fuel Cell for Anyone

After successful trials in Europe, the Daimler/Volvo joint venture that develops hydrogen fuel cells for heavy-duty long-haul trucks says it is preparing to...

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Technology Report
Energy

GM Picks LMR as Its Future Affordable Battery Technology

Nearly every automaker with an electric car in its lineup has aimed to bring the price of EVs down to parity with their gas-powered counterparts. Concerns about EV tax incentives...

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News
Manned Systems

Transmission Talk: Eaton Discusses Its Portfolio of Commercial Gearboxes

Last summer, SAE Media was invited to Eaton’s proving grounds in Marshall, Michigan, to test drive an electric truck the company had built in collaboration with BAE...

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