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Transportation

Engine Design for the Next 20 Years

Manufacturers at the forefront of sustainability efforts, who are intent on electrifying commercial trucks and off-highway machines, still see the necessity to include internal combustion engines (ICE) in...

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News
Manufacturing & Prototyping

Engineering Flexibility into EV Powertrains

When developing specialist and performance EVs, the challenge goes far beyond selecting an off-the-shelf powertrain. Each manufacturer brings unique performance targets, packaging constraints, and...

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News
Transportation

First Drive: Drifting in the Electric 2027 Mercedes GLC 400

All the tech results in a vehicle doing something it shouldn't: gliding over sand. The vehicle never felt like it was about to sink into the dunes, gracefully drifting without issue.

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News
Transportation

2026 Nissan Leaf First Drive: Fun and More Efficient

By law, you have to mention that at one time, the Nissan Leaf (actually, LEAF, which stands for Leading Environmentally-friendly Affordable Family car) was the number one selling EV in the...

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Podcasts
Energy

SAE Automotive Engineering Podcast: EV Manufacturing

To help pass the time during your commute or while working around the house or in the garage, we've launched the SAE Automotive Engineering podcast.

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News
Energy

How Higher-Quality Gasoline Keeps Modern Engines Clean and Efficient

It’s no secret that fuel economy has been one of the greatest driving forces of automotive evolution over the past several decades. As corporate average fuel economy...

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INSIDER
Research Lab

Controlling Heat Spikes in Electric Aircraft at Takeoff

Researchers at Embry‑Riddle Aeronautical University and Brazil’s Instituto Tecnológico de Aeronáutica (ITA) will combine forces on one of the main challenges of electric aircraft...

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Technology Report
Energy

Experts agree on need for large-scale fire testing of battery energy storage systems

A panel of four battery testing experts from different fields agreed that large scale fire testing, as called for in a proposed update to testing standard...

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Technology Report
Energy

Battery Show: Bosch Rexroth adds HS linear motion, 6D floating prototype to multi-axis systems

Bosch Rexroth displayed new battery automation solutions at The Battery Show 2025 in Detroit this week, focusing on making batteries in a more...

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Technology Report
Energy

Battery Show: Pickering 5-amp battery simulator speeds up BMS testing

Engineers looking for a new way to simulate battery cells as they develop new battery management systems might be interested in the latest PXI battery simulator modules...

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INSIDER
Energy

GM to have LMR long-distance battery deployed by 2028

A GM battery executive told an audience at the Battery Show North America audience Tuesday that the company would deploy a lithium manganese-rich (LMR) battery by 2028 in some of its...

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INSIDER
Energy

Battery Show 2025: Freudenberg’s new busbar seals handle the bends

As EV battery designs continue to explore new pack shapes, Freudenberg Sealing Technologies has developed a new, flexible busbar sealing technology that enables...

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Original Equipment
Power

ZM Trucks Starts Production in Fontana, California

In late August, ZM Trucks celebrated the grand opening of its U.S. headquarters and assembly facility in Fontana, California. SAE Media was in attendance for the opening ceremony, which included the U.S. debut of the ZM8 Class 4/5 truck. Read on to learn all about it.

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Articles
Energy

Driving EV Development with a Twin-Battery Approach

IAV hopes that its twin-battery design concept will function as a showcase to others in the battery industry that, even if you have demands that are contradicting, there can still be a solution. Read on to learn more.

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Products
Power

New Products

See the new products, including Nexperia's ESD diodes designed to protect 48V automotive data communications networks against the destructive effects of electrostatic discharge events; Comau's collaboration with Intecells to optimize the use of cold plasma within industrial cell manufacturing processes; Carlo Gavazzi Automation's UWP-DLB Series, an advanced solution delivering intelligent dynamic load balancing for EV charging systems; and more.

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Briefs
Green Design & Manufacturing

Eco-Friendly Upcycling: Turning Spent Batteries into High-Voltage Energy Storage Systems

A research team led by Dr. Yosep Han at the Korea Institute of Geoscience and Mineral Resources has successfully developed an eco-friendly electrochemical process to upcycle lithium manganese oxide, a common cathode material in spent lithium-ion batteries. Read on to learn more.

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Briefs
Materials

AI Breakthrough Unlocks ‘New’ Materials to Replace Lithium-Ion Batteries

In research published in Cell Reports Physical Science, an NJIT team successfully applied generative AI techniques to rapidly discover new porous materials capable of revolutionizing multivalent-ion batteries. Read on to learn more.

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Briefs
Energy

Thick Electrodes’ Chemistry Matters More Than Structure for Battery Performance

A team of Rice University researchers led by materials scientist Ming Tang showed that even if the materials used in thick battery electrodes have nearly identical structures, their internal chemistry impacts energy flow — and, hence, performance — differently. This finding goes against conventional wisdom in the field. Read on to learn more.

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Briefs
Power

Developing High-Energy, Stable All-Solid-State Lithium Batteries Using Aluminum-Based Anodes and High-Nickel Cathodes

Researchers from Nanjing University, led by Professor Ping He and Professor Shaochun Tang, have published a comprehensive study in Nano-Micro Letters on the development of high-energy, stable all-solid-state lithium batteries using aluminum-based anodes and high-nickel cathodes. Read on to learn more about it.

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Briefs
Energy

New AI Tool Predicts Lithium Metal Anode Failures from Just Two Early Cycles

In a groundbreaking study, researchers at Tsinghua Shenzhen International Graduate School and the Shenzhen Institute of Advanced Technology, Chinese Academy of Sciences, have developed a predictive model that uses electrochemical data from the initial cycles of LMBs to forecast potential failures. Read on to learn more.

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Briefs
Energy

A Cleaner, Scalable Process to Recycle Lithium-Ion Batteries

In a major step forward for sustainable energy technology, researchers at Worcester Polytechnic Institute, led by Professor Yan Wang, William B. Smith Professor of Mechanical and Materials Engineering, have developed a new, scalable method to recycle lithium-ion batteries in a way that is both efficient and environmentally friendly. Read on to learn more.

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Briefs
Energy

Built-In Smart Sensors Can Prevent Lithium-Ion Battery Fires Before They Start

New smart sensors can help detect dangerous internal failures in lithium-ion batteries before they escalate into fires or explosions, say researchers from the University of Surrey. Read on to learn more.

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Articles
Energy

Next-Generation Elastomer Seals: Enhancing Battery Safety and Sustainability in E-Mobility

As the EV market accelerates toward mass adoption, the need for durable, efficient, and scalable battery technologies is reshaping supply chain priorities across the automotive and energy sectors. Advanced sealing materials, such as high-performance elastomers, are emerging as strategic enablers in this transformation. Read on to learn more.

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Articles
Energy

Solving Fleet Electrification Bottlenecks with Battery-Integrated Charging Systems

Charging infrastructure has become the primary bottleneck to fleet electrification. Despite growing demand for electric trucks and increasing pressure to decarbonize logistics operations, many fleet operators face long delays for grid upgrades, transformer installations, and permitting, at times waiting more than a year to power vehicles that have already arrived. OptiGrid was formed in response to this growing gap between vehicle readiness and infrastructure availability. Read on to learn more.

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Articles
Energy

Battery Innovation Key for Commercial and Off-Highway EVs

The move to electrified on- and off-highway equipment is not without its challenges. The industry itself lags greatly behind the passenger car industry, which accounted for 17.5 million EVs sold globally last year. But why? Read on to find out.

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News
Energy

Ford Unveils Its Universal EV Platform

In a briefing ahead of today's announcement, Ford's chief EV, digital and design chief Doug Field used the C word: China. Field said that the company's Universal EV Platform would through, "really...

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News
Propulsion

BMW Brings EV Motor Production to Steyr in Austria

In August, the BMW Group's Plant Steyr in Austria started producing the electric motors for its Neue Klasse EVs. The sixth-generation BMW eDrive is the first all-electric drivetrain that...

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Q&A
Power

Factorial CEO Says Cells with 375Wh/kg Energy Density a ‘Milestone’ for Stellantis

In April, Stellantis and Factorial Energy announced that the two companies validated automotive-sized solid-state battery cells with an energy density...

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Q&A
Energy

Q&A: AVL Addresses Path to Greater Hybridization

The powertrain landscape of the future is sure to be a mix that includes clean diesel engines and other ICE options running alternative fuels. Zero-emissions technology such as...

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