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Q&A Manufacturing & Prototyping
Lyten Says 3D Graphene Could Disrupt Racing, Automotive and Space
Lyten is best-known as the developer of next-gen lithium-sulfur (Li-S) battery technology. But new work on 3D Graphene means Lyten is branching out into motorsports with...
News Electronics & Computers
Moving Targets: How Improvements to SiC, GaN Power Electronics Will Redefine EV
Better power electronics are on the way, thanks to private-public efforts that go back years.
News Regulations/Standards
Delay and Extend and Rescope
Suppliers are learning several new and unwelcome lessons as the dynamics surrounding U.S. light vehicle trade and emissions legislation quickly shifts. Two major issues are at play here. As the industry...
Supplier Eye Propulsion
Supplier Eye: Investment Certainty Is Critical
Much has been written about the challenging operating environment within the North American automotive ecosystem. Suppliers and OEMs alike were never trained in business school or past...
Articles Power
Sealing the Future of in-wheel Motors: Low Friction and Maximum Protection
In-wheel motors represent a major innovation in the automotive industry, especially in the context of EVs. In-wheel motors integrate the motor directly into the wheel hub, eliminating the requirement for standard drive components that include cardan shafts, gearboxes and differentials. Read on to learn more about them.
Articles Government
Taiwan Suppliers Look Around the World for Solutions
Speaking at the 360 Mobility shows in Taipei in late April, the chairman of the Taiwan External Trade Development Council, James Huang, put a positive spin on the chaos that new tariffs – which at the time of writing were 25% for automobiles and auto parts – are putting on the many auto parts suppliers. Read on to learn more about it.
Articles Power
Testing Times: Understanding the Impact of Climatic Conditions on EV Charging Times
Charging times have become a hot topic among automotive OEMs and consumers. Premium cars, in particular, are increasingly defined by their technology. A slick charging experience is one of the ways that premium manufacturers can distance their high-value luxury offerings from more mundane machinery. Read on to learn more.
Articles Energy
48V Electrical Systems: A Key to Meeting Evolving Industry Demands
The commercial vehicle industry is at a turning point, facing increasing pressure to improve efficiency, reduce emissions, and meet changing global standards. As vehicle electrification advances and power demands rise, manufacturers are exploring innovative solutions to enhance performance while optimizing fuel consumption. One promising technology trend leading this transition is the adoption of 48V electrical systems. Read on to learn more about them.
Articles Design
Multiphysics Modeling and Simulation Enhances BESS Design
Electrical grids and data centers around the world use battery energy storage systems (BESS) as a power source, and the adoption of BESS is only continuing to grow. Read on to learn more about we can enhance BESS.
Articles Power
Wire Feed Laser Welding for Battery Pack Aluminum Enclosure Manufacture in EVs
Lightweight aluminum is a top choice for designing and manufacturing battery pack enclosures due to its durability and ability to enhance vehicle performance. While welding 6000-series aluminum alloys can be challenging, advanced methods like laser welding with filler wire effectively create strong, airtight joints while addressing issues like porosity and cracking. Read on to learn more.
Technology Report Power
New York Auto Show 2025: News from the Floor
The 2025 edition of the New York International Auto Show proved some automakers still value the attention that comes with debuting a vehicle on a flashy convention center stage. Hyundai, Kia and...
Editorial Energy
Off We Go
Even in some truly novel times, the automotive industry has kept the SAE Media team on the go in recent months. We went out to drive the new Lucid Gravity in California and the new Ford Expedition in Kentucky. We also spent some...
Technology Report Mechanical & Fluid Systems
Surviving Nature’s Worst: Why IP Ratings Matter for Bevel Boxes in Harsh Environment
Some areas in the U.S. can average up to 70 inches (178 cm) of rainfall annually. In these conditions, it's essential that critical components like...
Q&A Power
Hydrogen Industry Vet Says Fuel Cells Still a ‘Go’
Tarek Abdel-Baset, Forvia’s chief engineer for hydrogen storage systems, has two decades of experience in alt-fuel transporation development, with all the ups and downs that entails....
Articles Energy
Tariff Challenges, EV Advances at Mobility 360
The 2025 edition of Taiwan’s 360 Mobility show featured companies promoting a wide range of automotive solutions, but the show didn’t quite feel the way it used to.
Technology Report Power
GM Picks LMR as Its Future Affordable Battery Technology
Nearly every automaker with an electric car in its lineup has aimed to bring the price of EVs down to parity with their gas-powered counterparts. Concerns about EV tax incentives...
News Manned Systems
2025 Ford Expedition: New Friendly Features and a Tremor for Legit Off-Roading
Ford has engineered the 2025 Expedition with an eye to putting it at the top of the large SUV class in which it has usually been a contender. With loads of tech...
Technology Report Test & Measurement
SkillReal Signs Tier 1 Supplier for NVIDIA-Powered AI Inspection
AI inspection company SkillReal has signed a contract to supply its system to a major Tier 1 global supplier in addition to global OEMs and other suppliers already using the...
Articles Propulsion
Balancing the Scales in Dakar
In most kinds of racing, the mantra is simple: simplify and add lightness. Sure, Colin Chapman of Lotus fame was on to something when the route is smooth, but what happens when the racecourse is Mother Nature...
Articles AR/AI
U.S. States Focus on Taiwan as Trade War Continues
Interest in Taiwan as a source of Foreign Direct Investment (FDI) in the U.S. has been growing in recent years. At this year’s 360 Degree Mobility event in Taipei, held in late April, a...
Technology Report Power
Nissan's Innovative Solid-State Gambit
It’s not hard to find automakers and battery companies that are trying to develop viable solid-state batteries. The technology will open up quicker charging, increased energy density and, more...
News Energy
First Drive: Lucid's Gravity Electric SUV
It's not unusual for vehicles from the same automaker to have a completely different feel on the road. Behind the wheel, the Chevy Corvette and Chevy Malibu might as well be from different planets....
Articles Materials
CONNECTED: EV Battery Tech Advancements and Facility Coatings Selection
Now, more than ever, it’s important for owners to select the right high-performance coatings that can meet the complex demands of EV battery manufacturing. Read on to learn why.
News Energy
Slate Unveils Bare-Bones EV Mini Truck
The American truck market is huge. The trucks, they're also quite large. Pickups went from workhorse machines to enormous luxury vehicles with equally large price tags. Even the Maverick, Ford’s...
Supplier Eye Manufacturing & Prototyping
Sourcing Re-Evaluation Underway
The events of the last few months (re: tariff structures) underscore that the world is becoming more insular. Last month’s column (on re-regionalization) outlined that major markets like China, the U.S. and the EU already have or are increasingly building a moat around their markets. Read on for this month's column.
Articles Manufacturing & Prototyping
Driving down the High Cost of Overspray in Automotive Paint Processes
When painting automotive exteriors, automotive paint robot arms quickly move around the body to deliver paint. As the arm constantly changes position, the angle of...
News Energy
ICE and Hybrid-Electric Propulsion Show Staying Power
The internal combustion engine. Hybrid-electric. Full-electric. Plug-in hybrid electric. Pick one, two, or more for the product portfolio.
News Test & Measurement
SAE J-3277 Covers Leak Testing for Every EV Battery
North American EV battery manufacturers currently do not test 100% of the cells they assemble into Rechargeable Energy Storage Systems (RESS, or battery packs) for electrolyte leakage....
Articles Sensors/Data Acquisition
All (Robot) Hands on Deck
For more than 100 years, BMW has been manufacturing vehicles in the heart of downtown Munich at a three-story plant that currently produces 1,000 cars a day. At the same time, the plant is in a state of being both...
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Anduril Completes First Semi-Autonomous Flight of CCA Prototype
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Webcasts
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Hydrogen Engines Are Heating Up for Heavy Duty
Manufacturing & Prototyping
SAE Automotive Podcast: Solid-State Batteries
Manufacturing & Prototyping
SAE Automotive Engineering Podcast: Additive Manufacturing
Defense
A New Approach to Manufacturing Machine Connectivity for the Air Force
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Optimizing Production Processes with the Virtual Twin



