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High-Flying Output: Key Machining Techniques for Structural Aircraft Components
Structural aircraft components and the methods for making them have changed significantly, driven by advancements in technology and new demands in the industry. Aerospace assemblies are becoming lighter and more complex, while every aspect of how these components are designed and made is evolving. Read on to learn more.
INSIDER Manned Systems
Stevens Researchers Test Morkovin's Hypothesis for Major Hypersonic Flight Breakthrough
If it were to become a reality, hypersonic flight, long the realm of science fiction, could revolutionize global travel, transforming day-long...
Podcasts Aerospace
The Hidden Heroes of Hydrogen Flight: Sealing and Materials
In this sponsored episode of the Aerospace & Defense Technology podcast, Margaux Ningre-Coirier, Aerospace Sales and Market Development Manager at Omniseal Solutions, is the guest to analyze how advanced sealing solutions are becoming the hidden enablers of safe, efficient hydrogen-powered advanced air mobility (AAM). Listen now!
INSIDER Mechanical & Fluid Systems
A New Solid Rocket Motor Facility for Lockheed Martin and Raytheon
Avio, the Italian space propulsion manufacturer, recently announced separate deals with Lockheed Martin and Raytheon to establish a new solid rocket motor (SRM) production...
INSIDER Aerospace
GKN Expands Production Line for Additive Fabrication of A220 Engine Component
GKN Aerospace announced the expansion of its Newington, Connecticut facility, bringing a new production line dedicated to additive fabrication of the Fan Case...
Articles Manufacturing & Prototyping
Redefining Modern US Navy Shipbuilding with Additive Manufacturing
For suppliers, embracing AM isn’t just about swapping out tools; it’s about rethinking the entire design process. Working to understand and prepare for AM-driven design and qualification changes is necessary to remain competitive in future U.S. Navy shipbuilding programs. This article will explain how new standards are driving qualification, supporting U.S. Navy construction goals and fleet readiness.
Briefs Manufacturing & Prototyping
A Twist in Topology Optimization Leads to High-Performing Heat Exchanger
By combining topology optimization and additive manufacturing, a team of University of Wisconsin-Madison engineers created a twisty high-temperature heat exchanger that outperformed a traditional straight channel design in heat transfer, power density and effectiveness. Read on to learn more.
Articles Mechanical & Fluid Systems
Manufacturing Spotlight: Advanced Drilling, Threading and Milling Tools Maximize Productivity in Challenging Aerospace Materials
Before threading holes, drilling is a necessary and critical step. Drilling challenging aerospace materials demands an application-specific solution. Stainless, titanium, and nickel- based alloys are highly heat resistant so heat generated during the drilling process is pushed into the cutter. Read on to learn more.
INSIDER Mechanical & Fluid Systems
Startup Develops Manufacturing Breakthrough for Traveling-Wave Tubes
Traveling-wave tubes (TWTs) are a type of vacuum tube critical for many high-performance applications, including deep space missions, satellites, and electronic warfare....
INSIDER Mechanical & Fluid Systems
New Commercial Drones and Components Added to Blue UAS Framework
After three days of flight demonstrations at the Blue UAS Challenge at Marine Corps Air Ground Combat Center 29 Palms, Service evaluators selected 23 platforms and 14 unique...
INSIDER Manufacturing & Prototyping
3D Printing Parts for Ships, Submarines and Underwater Vehicles
Additive manufacturing has been a game-changer in helping to create parts and equipment for the Department of Defense’s (DoD's) industrial base. A naval facility in...
INSIDER Manned Systems
Can Microvanes Improve Fuel Efficiency for Legacy Air Force Aircraft?
Air Force Operational Energy and Air Mobility Command are entering the final phase of evaluation for Microvane drag reduction technology on the C-17 Globemaster III....
Articles Manufacturing & Prototyping
Manufacturing Spotlight: Machining Complex Parts and Materials for Space Flight and Exploration
This is the first article in a new section of Aerospace & Defense Technology called “Manufacturing Spotlight,” where we will cover some of the latest machines, tools, and other technologies being used by aerospace and defense industry design and manufacturing engineers. The first topic in this new section is “Machines,” specifically the computer numerical control machines. Read on to learn more.
INSIDER Mechanical & Fluid Systems
How the Navy is Using Additive Manufacturing to Protect Submarine Hatch Bolts
Commander, Submarine Forces is researching the usage of additive manufacturing (AM) technology to address operational needs, in collaboration with midshipmen from...
INSIDER Aerospace
Navy Uses Stratasys F-900 to 3D Print F/A-18 Jet’s Button Plug
The U.S. Navy's Fleet Readiness Center Southwest (FRCSW) is leveraging advanced 3D printing technology to address supply chain delays and improve fleet readiness. The...
INSIDER Unmanned Systems
Army Receives New Robot Combat Vehicle Prototypes
Three of the four defense industry teams selected to submit test vehicles for the U.S. Army's Robotic Combat Vehicle competition have completed deliveries of their prototypes since August,...
INSIDER Design
Rheinmetall, HDT to Develop Army's Small Multipurpose Equipment Transport Prototypes
On Sept. 24, the U.S. Army announced the award of two Other Transaction Authority Engineering and Manufacturing Design contracts to American Rheinmetall...
INSIDER Mechanical & Fluid Systems
Army Evaluates 3D Printing for Bradley Fighting Vehicle's Transmission Mount
SPEE3D, an Melbourne, Australia-based supplier of additive manufacturing technology successfully participated in the U.S. Army Combat Capabilities Development...
INSIDER Design
Are Boeing 737 Rudder Control Systems at Risk of Malfunctioning?
The National Transportation Safety Board on Sept. 26 issued urgent safety recommendations to The Boeing Company and the Federal Aviation Administration in response to the...
Articles Mechanical & Fluid Systems
Making the Rounds in Aerospace: Tooling and Techniques for Discs, Blisks and Rings
Aerospace engine components like discs, blisks and rings are engineered to perform in extreme operating environments. They need to withstand intense heat and stress and be as lightweight as possible to meet exacting specifications. Read on to learn more about these components.
INSIDER Green Design & Manufacturing
Designing Next-Generation Carbon Dioxide Removal Technology for Better Life in Space
The International Space Station (ISS) is made livable in great part thanks to a system that captures and removes carbon dioxide (CO2) from the air. The...
INSIDER Mechanical & Fluid Systems
Is the Department of Defense Stockpiling Enough Critical Materials?
The Department of Defense (DoD) maintains the National Defense Stockpile to store materials that are strategic and critical to defense and essential civilian needs in times...
INSIDER Aerospace
Starliner to Perform Uncrewed Return Flight From International Space Station This Week
Boeing's Starliner spacecraft is scheduled to make an uncrewed return flight to Earth on Friday, Sept. 6, while the two astronauts who flew the...
INSIDER Manufacturing & Prototyping
Anduril Takes Software-Defined Approach to Hyperscale Defense Manufacturing
Anduril, the California-based defense autonomous systems startup, published a 32-page report on its new software-defined approach to defense manufacturing...
INSIDER Test & Measurement
X-Bow Completest Historic Test of Industry's Largest Additively Manufactured Rocket Motor
X-Bow Systems Inc. (pronounced "/crossbow/"), completed the successful static test of the Ballesta-34 solid rocket motor, nicknamed the XB-32. At ~34...
INSIDER Manufacturing & Prototyping
Boeing Adopts New Airplane Manufacturing Quality and Safety Metrics
Boeing has published a new 11-page summary of actions being implemented to prevent airplane manufacturing quality and safety issues such as those that led to the in-flight...
INSIDER Mechanical & Fluid Systems
Boeing Starliner Launch Delayed to Test Helium Leak Repair
Boeing, NASA and United Launch Alliance (ULA) are targeting a May 21 launch date for the crewed flight test of the Starliner spacecraft to the International Space Station (ISS).
INSIDER Data Acquisition
FAA Adopts New Aircraft Engine Emission Standards for Non-Volatile Particulate Matter
The Federal Aviation Administration (FAA) adopted a new rule that will set a limit on carbon particles emitted by subsonic aircraft engines, according to...
INSIDER Mechanical & Fluid Systems
US Navy Taps Hunt Valve for First 3D-Printed Submarine Assemblies
The U.S. Navy has awarded its first contract to produce 3D-printed valve assemblies on its fleet of submarines to Hunt Valve, a Fairbanks Morse Defense (FMD) company.
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