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Connectivity

48V Is Coming, and Not Just for EVs

In every corner of the automotive power engineering world, there are discussions and debates over the merits of 48V power networks vs. legacy 12V power networks. The dialogue started over 20 years ago,...

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Technology Report
Power

Industry Vet: Rapid Change Required to Catch up to Chinese EV Maker

Terry Woychowski, CEO of engineering consultancy Caresoft Global, had a stark, sobering message for a meeting in Auburn Hills of the Society for Automotive Analysts in...

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Technology Report
Manned Systems

ZF Meets Changing EV Market with Suite of Improved Components

ZF Group announced this week that it has developed a flexible and modular EV powertrain solution called EV Select that it says meets or exceeds current production technology for...

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Technology Report
Robotics, Automation & Control

Factory Robots See Slight Drop in Growth, but Still Have Momentum

Despite a slight drop in the installations of factory robots in 2024, the push to automate automotive and other manufacturing was carrying momentum into fiscal 2025 and...

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Technical Innovation
Power

SAE J3400/2 Update Brings Quicker NACS Charging

As SAE standard J3400 (also known as NACS) is being adopted by automakers and deployed on the latest EVs, the standard itself is still evolving. That latest evolution is SAE J3400/2. That...

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News
Power

China’s True Edge Is Smarter Engineering and Speed to Market

It is commonly believed that Chinese OEMs have a distinct advantage over their global counterparts due to cheaper labor or raw materials. But their true edge comes from smarter...

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On-Demand Webinars
Software

Optimizing Electric Aircraft Battery Design with Digital Twins and Simulation

Modeling battery performance and design requires different levels of detail depending on the purpose of the simulations. As battery technologies evolve, the need for...

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News
Electronics & Computers

Moving Targets: How Improvements to SiC, GaN Power Electronics Will Redefine EV

Better power electronics are on the way, thanks to private-public efforts that go back years.

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Supplier Eye
Energy

Delay and Extend and Rescope

Suppliers are learning several new and unwelcome lessons as the dynamics surrounding U.S. light vehicle trade and emissions legislation quickly shifts. Two major issues are at play here. As the industry...

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On-Demand Webinars
Energy

Shipped and Shocking: Battery Safety in Logistics and Storage

Battery safety doesn’t end at the test bench or on the factory floor. Significant risks arise during storage, transportation, and even temporary charging — all of which are...

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News
Software

The Role of Plastic Pallets in the Automotive Supply Chain

The U.S. automotive industry relies on extensive global supply chains, with a recent report noting that manufacturers source 22% of their cars ’engines from Japan and 13% from...

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On-Demand Webinars
Power

Build Better Battery Energy Storage Systems Using Adhesive Technologies

Capturing renewable energy during sunny or windy periods is critical to supporting power grid stability and resiliency while reducing reliance on fossil fuels. Battery...

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News
Electronics & Computers

Clarios to Build Supercapacitor Plant in U.S.

Clarios, the global leader in low-voltage vehicle batteries, said it is evaluating sites for a new factory to make supercapacitor systems that will pair with the company’s AGM batteries.

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News
Electronics & Computers

Rotax Keeps EV Development In-House

I've ridden the Can-Am electric motorcycles twice. Once in Texas, where it was punishingly hot, and once in Austria, where it rained all day. In both instances, the motorcycles performed as predicted,...

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Articles
Materials

Sealing the Future of in-wheel Motors: Low Friction and Maximum Protection

In-wheel motors represent a major innovation in the automotive industry, especially in the context of EVs. In-wheel motors integrate the motor directly into the wheel hub, eliminating the requirement for standard drive components that include cardan shafts, gearboxes and differentials. Read on to learn more about them.

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News
Energy

Off We Go

Even in some truly novel times, the automotive industry has kept the SAE Media team on the go in recent months. We went out to drive the new Lucid Gravity in California and the new Ford Expedition in Kentucky. We also spent some...

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News
Energy

Tech – and Tariffs – Top of Mind at Tradeshows

April saw two major tradeshows take place, playing host to numerous advanced vehicle and technology reveals from global OEMs and suppliers – some of which are detailed on this site....

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Articles
Energy

Wire Feed Laser Welding for Battery Pack Aluminum Enclosure Manufacture in EVs

Lightweight aluminum is a top choice for designing and manufacturing battery pack enclosures due to its durability and ability to enhance vehicle performance. While welding 6000-series aluminum alloys can be challenging, advanced methods like laser welding with filler wire effectively create strong, airtight joints while addressing issues like porosity and cracking. Read on to learn more.

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Articles
Energy

Multiphysics Modeling and Simulation Enhances BESS Design

Electrical grids and data centers around the world use battery energy storage systems (BESS) as a power source, and the adoption of BESS is only continuing to grow. Read on to learn more about we can enhance BESS.

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Products
Power

New Products

See the new products, including Intellias' “Smart Charging Portable Kit,” a comprehensive solution accelerator designed to address the most pressing challenges in the EV charging sector; Marposs' solutions for testing prismatic battery cells; a new Lithium Manganese Iron Phosphate (LMFP) cathode active material developed by Integrals Power; and more.

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Briefs
Materials

Better Texture for Better Batteries

To create the new batteries needed for EVs, mobile devices, and renewable energy storage, researchers have explored new materials, new designs, new configurations, and new chemistry. But one aspect — the texture of the metals used — has been historically overlooked. Read on to learn more.

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Briefs
Energy

A Successful Catalyst Design for Advanced Zinc-Iodine Batteries

Aqueous zinc-ion batteries have attracted extensive attention due to their high safety, abundant reserves, and environmental friendliness. However, the low electrical conductivity of iodine hinders the redox conversion for an efficient energy storage process with zinc. Read on to learn how a research team addressed the existing issues in Zn-I2 batteries.

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Briefs
Manufacturing & Prototyping

Leading the Charge to Better Batteries

A team led by Kelsey Hatzell, Associate Professor of Mechanical and Aerospace Engineering and the Andlinger Center for Energy and the Environment, has uncovered insights that could help power a new type of battery, called an anode-free solid-state battery, past lithium-ion’s limitations.

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Briefs
Energy

Researchers Develop Efficient Lithium Extraction Method, Setting Stage for Sustainable EV Battery Supply Chains

In the race to meet the growing global demand for lithium, a team of researchers from Rice University’s Elimelech lab has developed a breakthrough lithium extraction method that could reshape the industry. Read on to learn more about it.

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Briefs
Power

A Path to Safer, High-Energy Electric Vehicle Batteries

This research has far-reaching implications, offering a path to safer, more efficient batteries that can support the growing demand for electric vehicles. As the world moves towards cleaner energy solutions, these advancements are crucial for making EVs more viable and attractive for consumers. Read on to learn more.

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Articles
Manned Systems

48V Electrical Systems: A Key to Meeting Evolving Industry Demands

The commercial vehicle industry is at a turning point, facing increasing pressure to improve efficiency, reduce emissions, and meet changing global standards. As vehicle electrification advances and power demands rise, manufacturers are exploring innovative solutions to enhance performance while optimizing fuel consumption. One promising technology trend leading this transition is the adoption of 48V electrical systems. Read on to learn more about them.

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Articles
Energy

Testing Times: Understanding the Impact of Climatic Conditions on EV Charging Times

Charging times have become a hot topic among automotive OEMs and consumers. Premium cars, in particular, are increasingly defined by their technology. A slick charging experience is one of the ways that premium manufacturers can distance their high-value luxury offerings from more mundane machinery. Read on to learn more.

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Technology Report
Power

New York Auto Show 2025: News from the Floor

The 2025 edition of the New York International Auto Show proved some automakers still value the attention that comes with debuting a vehicle on a flashy convention center stage. Hyundai, Kia and...

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