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Energy

Off We Go

Even in some truly novel times, the automotive industry has kept the SAE Media team on the go in recent months. We went out to drive the new Lucid Gravity in California and the new Ford Expedition in Kentucky. We also spent some...

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Editorial
Manned Systems

Tech – and Tariffs – Top of Mind at Tradeshows

April saw two major tradeshows take place, playing host to numerous advanced vehicle and technology reveals from global OEMs and suppliers – some of which are detailed on this site....

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Articles
Materials

Wire Feed Laser Welding for Battery Pack Aluminum Enclosure Manufacture in EVs

Lightweight aluminum is a top choice for designing and manufacturing battery pack enclosures due to its durability and ability to enhance vehicle performance. While welding 6000-series aluminum alloys can be challenging, advanced methods like laser welding with filler wire effectively create strong, airtight joints while addressing issues like porosity and cracking. Read on to learn more.

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Articles
Power

Multiphysics Modeling and Simulation Enhances BESS Design

Electrical grids and data centers around the world use battery energy storage systems (BESS) as a power source, and the adoption of BESS is only continuing to grow. Read on to learn more about we can enhance BESS.

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Products
Power

New Products

See the new products, including Intellias' “Smart Charging Portable Kit,” a comprehensive solution accelerator designed to address the most pressing challenges in the EV charging sector; Marposs' solutions for testing prismatic battery cells; a new Lithium Manganese Iron Phosphate (LMFP) cathode active material developed by Integrals Power; and more.

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Briefs
Materials

Better Texture for Better Batteries

To create the new batteries needed for EVs, mobile devices, and renewable energy storage, researchers have explored new materials, new designs, new configurations, and new chemistry. But one aspect — the texture of the metals used — has been historically overlooked. Read on to learn more.

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Briefs
Energy

A Successful Catalyst Design for Advanced Zinc-Iodine Batteries

Aqueous zinc-ion batteries have attracted extensive attention due to their high safety, abundant reserves, and environmental friendliness. However, the low electrical conductivity of iodine hinders the redox conversion for an efficient energy storage process with zinc. Read on to learn how a research team addressed the existing issues in Zn-I2 batteries.

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Briefs
Materials

Leading the Charge to Better Batteries

A team led by Kelsey Hatzell, Associate Professor of Mechanical and Aerospace Engineering and the Andlinger Center for Energy and the Environment, has uncovered insights that could help power a new type of battery, called an anode-free solid-state battery, past lithium-ion’s limitations.

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Briefs
Energy

Researchers Develop Efficient Lithium Extraction Method, Setting Stage for Sustainable EV Battery Supply Chains

In the race to meet the growing global demand for lithium, a team of researchers from Rice University’s Elimelech lab has developed a breakthrough lithium extraction method that could reshape the industry. Read on to learn more about it.

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Briefs
Energy

A Path to Safer, High-Energy Electric Vehicle Batteries

This research has far-reaching implications, offering a path to safer, more efficient batteries that can support the growing demand for electric vehicles. As the world moves towards cleaner energy solutions, these advancements are crucial for making EVs more viable and attractive for consumers. Read on to learn more.

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Articles
Manned Systems

48V Electrical Systems: A Key to Meeting Evolving Industry Demands

The commercial vehicle industry is at a turning point, facing increasing pressure to improve efficiency, reduce emissions, and meet changing global standards. As vehicle electrification advances and power demands rise, manufacturers are exploring innovative solutions to enhance performance while optimizing fuel consumption. One promising technology trend leading this transition is the adoption of 48V electrical systems. Read on to learn more about them.

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Articles
Energy

Testing Times: Understanding the Impact of Climatic Conditions on EV Charging Times

Charging times have become a hot topic among automotive OEMs and consumers. Premium cars, in particular, are increasingly defined by their technology. A slick charging experience is one of the ways that premium manufacturers can distance their high-value luxury offerings from more mundane machinery. Read on to learn more.

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Technology Report
Unmanned Systems

New York Auto Show 2025: News from the Floor

The 2025 edition of the New York International Auto Show proved some automakers still value the attention that comes with debuting a vehicle on a flashy convention center stage. Hyundai, Kia and...

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On-Demand Webinars
Energy

How to Overcome Mechanical Challenges in Lithium-Ion Batteries with Multiphysics Simulation

The demands for higher energy density, longer cycle life, and faster charging in the automotive industry, are the pillars of Li-ion and beyond battery...

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News
Energy

Slate and SK Executives on Bringing the Inexpensive EV to Market

In May of 2024, Slate had an idea and a presentation. It knew it wanted to build an affordable vehicle and that the vehicle would be electric. "We were talking to many...

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Q&A
Manned Systems

Hydrogen Industry Vet Says Fuel Cells Still a ‘Go’

Tarek Abdel-Baset, Forvia’s chief engineer for hydrogen storage systems, has two decades of experience in alt-fuel transporation development, with all the ups and downs that entails....

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News
Electronics & Computers

Tariff Challenges, EV Advances at Mobility 360

The 2025 edition of Taiwan’s 360 Mobility show featured companies promoting a wide range of automotive solutions, but the show didn’t quite feel the way it used to.

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Technology Report
Manned Systems

GM Picks LMR as Its Future Affordable Battery Technology

Nearly every automaker with an electric car in its lineup has aimed to bring the price of EVs down to parity with their gas-powered counterparts. Concerns about EV tax incentives...

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Articles
Energy

Balancing the Scales in Dakar

In most kinds of racing, the mantra is simple: simplify and add lightness. Sure, Colin Chapman of Lotus fame was on to something when the route is smooth, but what happens when the racecourse is Mother Nature...

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On-Demand Webinars
Energy

Optimizing Electric Powertrains: Advanced Materials for Performance, Safety, and Efficiency

As the transition to electric vehicles progresses, manufacturers continue to face challenges in balancing performance, safety, and lightweighting. This...

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News
Unmanned Systems

U.S. States Focus on Taiwan as Trade War Continues

Interest in Taiwan as a source of Foreign Direct Investment (FDI) in the U.S. has been growing in recent years. At this year’s 360 Degree Mobility event in Taipei, held in late April, a...

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News
Power

Nissan's Innovative Solid-State Gambit

It’s not hard to find automakers and battery companies that are trying to develop viable solid-state batteries. The technology will open up quicker charging, increased energy density and, more...

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News
Energy

First Drive: Lucid's Gravity Electric SUV

It's not unusual for vehicles from the same automaker to have a completely different feel on the road. Behind the wheel, the Chevy Corvette and Chevy Malibu might as well be from different planets....

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Articles
Energy

CONNECTED: EV Battery Tech Advancements and Facility Coatings Selection

Now, more than ever, it’s important for owners to select the right high-performance coatings that can meet the complex demands of EV battery manufacturing. Read on to learn why.

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On-Demand Webinars
Software

Accelerate Battery Simulations with Surrogate Models

Battery modeling can be greatly sped up by building simulation apps that contain surrogate models. Whereas the detailed Newman model provides accuracy at a significant computational cost,...

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News
Energy

Slate Unveils Bare-Bones EV Mini Truck

The American truck market is huge. The trucks, they're also quite large. Pickups went from workhorse machines to enormous luxury vehicles with equally large price tags. Even the Maverick, Ford’s...

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News
Manned Systems

ICE and Hybrid-Electric Propulsion Show Staying Power

The internal combustion engine. Hybrid-electric. Full-electric. Plug-in hybrid electric. Pick one, two, or more for the product portfolio.

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News
Electronics & Computers

SAE J-3277 Covers Leak Testing for Every EV Battery

North American EV battery manufacturers currently do not test 100% of the cells they assemble into Rechargeable Energy Storage Systems (RESS, or battery packs) for electrolyte leakage....

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