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Articles Energy
48V Electrical Systems: A Key to Meeting Evolving Industry Demands
The commercial vehicle industry is at a turning point, facing increasing pressure to improve efficiency, reduce emissions, and meet changing global standards. As vehicle electrification advances and power demands rise, manufacturers are exploring innovative solutions to enhance performance while optimizing fuel consumption. One promising technology trend leading this transition is the adoption of 48V electrical systems. Read on to learn more about them.
Articles Energy
Multiphysics Modeling and Simulation Enhances BESS Design
Electrical grids and data centers around the world use battery energy storage systems (BESS) as a power source, and the adoption of BESS is only continuing to grow. Read on to learn more about we can enhance BESS.
Articles Power
Wire Feed Laser Welding for Battery Pack Aluminum Enclosure Manufacture in EVs
Lightweight aluminum is a top choice for designing and manufacturing battery pack enclosures due to its durability and ability to enhance vehicle performance. While welding 6000-series aluminum alloys can be challenging, advanced methods like laser welding with filler wire effectively create strong, airtight joints while addressing issues like porosity and cracking. Read on to learn more.
Articles Automotive
Sealing the Future of in-wheel Motors: Low Friction and Maximum Protection
In-wheel motors represent a major innovation in the automotive industry, especially in the context of EVs. In-wheel motors integrate the motor directly into the wheel hub, eliminating the requirement for standard drive components that include cardan shafts, gearboxes and differentials. Read on to learn more about them.
Briefs Manufacturing & Prototyping
Leading the Charge to Better Batteries
A team led by Kelsey Hatzell, Associate Professor of Mechanical and Aerospace Engineering and the Andlinger Center for Energy and the Environment, has uncovered insights that could help power a new type of battery, called an anode-free solid-state battery, past lithium-ion’s limitations.
News Energy
New York Auto Show 2025: News from the Floor
The 2025 edition of the New York International Auto Show proved some automakers still value the attention that comes with debuting a vehicle on a flashy convention center stage. Hyundai, Kia and...
Briefs Materials
A Successful Catalyst Design for Advanced Zinc-Iodine Batteries
Aqueous zinc-ion batteries have attracted extensive attention due to their high safety, abundant reserves, and environmental friendliness. However, the low electrical conductivity of iodine hinders the redox conversion for an efficient energy storage process with zinc. Read on to learn how a research team addressed the existing issues in Zn-I2 batteries.
Articles Energy
Challenges and Opportunities of Electrifying Off-Highway Machines
The off-highway machine industry is embracing new technologies to optimize operations, specifically regarding electric and hybrid off-highway equipment. The electric...
News Power
Next Reman Up: The Role of Engine Remanufacturing
Sustainability has been among the hottest topics for the commercial vehicle industry over the past decade. OEMs, suppliers and various governmental agencies across the globe are touting new...
Original Equipment Energy
ACT Expo 2025: Heavy-Duty EVs, H2 Trucks and Tariff Talk Dominate Day One
Opening day of the ACT Expo 2025 in Anaheim, California, was a flood of product announcements and clean-fuel initiative updates. While the trucks and the technology...
Briefs Energy
Thermoelectric Generators Could Convert Waste Heat to Clean Energy in Jet Engines and Spacecraft
Thermoelectric generators that can convert waste heat to clean energy could soon be as efficient as other renewable energy sources, like solar, according to a team led by Penn State scientists. Using high-entropy materials, the researchers created more efficient thermoelectric materials than previously possible, an advancement that they said could even help make long-distance space exploration possible. Read on to learn more.
Briefs Power
Improving Electric Propulsion Thrusters for Future Spacecraft Missions
Go faster, farther, more efficiently. That’s the goal driving spacecraft propulsion engineers like Chen Cui, a new assistant professor at the University of Virginia School of Engineering and Applied Science. Cui is exploring ways to improve electric propulsion thrusters — a key technology for future space missions. Read on to learn more.
Briefs RF & Microwave Electronics
A Satellite to Detect Short Gamma-Ray Burst Emissions
The U.S. Naval Research Laboratory (NRL), in partnership with NASA’s Marshall Space Flight Center (MSFC), has developed StarBurst, a small satellite (SmallSat) instrument for NASA’s StarBurst Multimessenger Pioneer mission, which will detect the emission of short gamma-ray bursts (GRBs), a key electromagnetic (EM) signature that will contribute to the understanding of neutron star (NS) mergers. Read on to learn more.
Briefs RF & Microwave Electronics
In-Orbit Testing of Autonomous ‘Swarm’ Satellites
Someday, instead of large, expensive individual space satellites, teams of smaller satellites – known by scientists as a “swarm” – will work in collaboration, enabling greater accuracy, agility, and autonomy. Among the scientists working to make these teams a reality are researchers at Stanford University’s Space Rendezvous Lab, who recently completed the first-ever in-orbit test of a prototype system. Read on to learn more.
Briefs RF & Microwave Electronics
NanoAvionics Satellite Suffers Space Debris Impact, Selfie Image Shows Damage
The MP42 satellite, which launched into low Earth orbit two and a half years ago aboard the SpaceX Transporter-4 mission, recently took an unexpected hit from a small piece of space debris or micrometeoroid. The impact created a 6 mm hole, roughly the size of a chickpea, in one of its solar panels. Read on to learn more.
Products Power
New Products
See the new products, including Intellias' “Smart Charging Portable Kit,” a comprehensive solution accelerator designed to address the most pressing challenges in the EV charging sector; Marposs' solutions for testing prismatic battery cells; a new Lithium Manganese Iron Phosphate (LMFP) cathode active material developed by Integrals Power; and more.
News Transportation
Taiwan Suppliers Look Around the World for Solutions
Speaking at the 360 Mobility shows in Taipei in late April, the chairman of the Taiwan External Trade Development Council, James Huang, put a positive spin on the chaos that new tariffs – which at the time of writing were 25% for automobiles and auto parts – are putting on the many auto parts suppliers. Read on to learn more about it.
Briefs Power
A Path to Safer, High-Energy Electric Vehicle Batteries
This research has far-reaching implications, offering a path to safer, more efficient batteries that can support the growing demand for electric vehicles. As the world moves towards cleaner energy solutions, these advancements are crucial for making EVs more viable and attractive for consumers. Read on to learn more.
Briefs Energy
Researchers Develop Efficient Lithium Extraction Method, Setting Stage for Sustainable EV Battery Supply Chains
In the race to meet the growing global demand for lithium, a team of researchers from Rice University’s Elimelech lab has developed a breakthrough lithium extraction method that could reshape the industry. Read on to learn more about it.
Briefs Energy
Better Texture for Better Batteries
To create the new batteries needed for EVs, mobile devices, and renewable energy storage, researchers have explored new materials, new designs, new configurations, and new chemistry. But one aspect — the texture of the metals used — has been historically overlooked. Read on to learn more.
News Software
Off We Go
Even in some truly novel times, the automotive industry has kept the SAE Media team on the go in recent months. We went out to drive the new Lucid Gravity in California and the new Ford Expedition in Kentucky. We also spent some...
Editorial Transportation
Tech – and Tariffs – Top of Mind at Tradeshows
April saw two major tradeshows take place, playing host to numerous advanced vehicle and technology reveals from global OEMs and suppliers – some of which are detailed on this site....
News Power
Clarios Brings AI to Idle Management for Heavy Trucks
The predominant low-voltage battery maker Clarios today announced that IdleLess, a sensor-and-AI-driven system for heavy-duty trucks that it says can save up to $3,300 per year per...
News Power
ACT Expo 2025: Battery Experts Fret Tariffs, Encourage Specific Designs
There’s a chaotic elephant in almost every room of the 2025 Advanced Clean Transportation Expo: Tariffs and the Trump administration’s seemingly hostile approach to environmentally friendly technology like EVs and alternative energy sources. Read on to learn more about it.
News Power
Developing Next-Gen Diesels to Last Decades
Approaching the John Deere Power Systems (JDPS) exhibit at the Bauma 2025 tradeshow in Munich, Germany, a lineup of next-generation internal combustion engines served as sentinels of sorts,...
Technology Report Mechanical & Fluid Systems
Surviving Nature’s Worst: Why IP Ratings Matter for Bevel Boxes in Harsh Environment
Some areas in the U.S. can average up to 70 inches (178 cm) of rainfall annually. In these conditions, it's essential that critical components like...
News Electronics & Computers
Thermal Management for Electric Off-Highway Vehicles
The sustainability trend continues to grow in the off-highway sector. Wherever possible, manufacturers rely on electric vehicles to contribute to climate protection goals. Therefore,...
News Manned Systems
No Fear of Loading: Driving the 2025 Ram Heavy Duty
The desert landscapes of the western United States have changed since Mr. Duke and Dr. Gonzo blazed a trail across them in a drug-infused haze. But their advice to buy the ticket and take...
News Mechanical & Fluid Systems
New Volvo D13 VGT Utilizes 24V Architecture
When Volvo revealed its all-new VNR regional haul truck in March 2025, it also marked the launch of something new under the hood: the Volvo D13 VGT (variable geometry turbo) engine. The new D13...
Top Stories
INSIDERDefense
New 3D-Printable Nanocomposite Prevents Overheating in Military Electronics
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Talking SDVs and Zonal Architecture with TE Connectivity
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2026 Nissan Sentra Review: Putting the Pieces Together
INSIDERDesign
New Defense Department Program Seeks 300,000 Drones From Industry by 2027
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Anduril Completes First Semi-Autonomous Flight of CCA Prototype
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Webcasts
Transportation
Hydrogen Engines Are Heating Up for Heavy Duty
Manufacturing & Prototyping
SAE Automotive Podcast: Solid-State Batteries
Manufacturing & Prototyping
SAE Automotive Engineering Podcast: Additive Manufacturing
Defense
A New Approach to Manufacturing Machine Connectivity for the Air Force
Automotive
Optimizing Production Processes with the Virtual Twin
