Latest Stories
Briefs Manufacturing & Prototyping
Leading the Charge to Better Batteries
A team led by Kelsey Hatzell, Associate Professor of Mechanical and Aerospace Engineering and the Andlinger Center for Energy and the Environment, has uncovered insights that could help power a new type of battery, called an anode-free solid-state battery, past lithium-ion’s limitations.
Articles Power
Wire Feed Laser Welding for Battery Pack Aluminum Enclosure Manufacture in EVs
Lightweight aluminum is a top choice for designing and manufacturing battery pack enclosures due to its durability and ability to enhance vehicle performance. While welding 6000-series aluminum alloys can be challenging, advanced methods like laser welding with filler wire effectively create strong, airtight joints while addressing issues like porosity and cracking. Read on to learn more.
Briefs Materials
A Successful Catalyst Design for Advanced Zinc-Iodine Batteries
Aqueous zinc-ion batteries have attracted extensive attention due to their high safety, abundant reserves, and environmental friendliness. However, the low electrical conductivity of iodine hinders the redox conversion for an efficient energy storage process with zinc. Read on to learn how a research team addressed the existing issues in Zn-I2 batteries.
Technical Innovation Power
ACT Expo 2025: Battery Experts Fret Tariffs, Encourage Specific Designs
There’s a chaotic elephant in almost every room of the 2025 Advanced Clean Transportation Expo: Tariffs and the Trump administration’s seemingly hostile approach to environmentally friendly technology like EVs and alternative energy sources. Read on to learn more about it.
Briefs Design
Researchers Develop Efficient Lithium Extraction Method, Setting Stage for Sustainable EV Battery Supply Chains
In the race to meet the growing global demand for lithium, a team of researchers from Rice University’s Elimelech lab has developed a breakthrough lithium extraction method that could reshape the industry. Read on to learn more about it.
Briefs Materials
Better Texture for Better Batteries
To create the new batteries needed for EVs, mobile devices, and renewable energy storage, researchers have explored new materials, new designs, new configurations, and new chemistry. But one aspect — the texture of the metals used — has been historically overlooked. Read on to learn more.
Products Energy
New Products
See the new products, including Intellias' “Smart Charging Portable Kit,” a comprehensive solution accelerator designed to address the most pressing challenges in the EV charging sector; Marposs' solutions for testing prismatic battery cells; a new Lithium Manganese Iron Phosphate (LMFP) cathode active material developed by Integrals Power; and more.
Briefs Energy
Thermoelectric Generators Could Convert Waste Heat to Clean Energy in Jet Engines and Spacecraft
Thermoelectric generators that can convert waste heat to clean energy could soon be as efficient as other renewable energy sources, like solar, according to a team led by Penn State scientists. Using high-entropy materials, the researchers created more efficient thermoelectric materials than previously possible, an advancement that they said could even help make long-distance space exploration possible. Read on to learn more.
On-Demand Webinars Power
How to Overcome Mechanical Challenges in Lithium-Ion Batteries with Multiphysics Simulation
The demands for higher energy density, longer cycle life, and faster charging in the automotive industry, are the pillars of Li-ion and beyond battery...
News Power
Developing Next-Gen Diesels to Last Decades
Approaching the John Deere Power Systems (JDPS) exhibit at the Bauma 2025 tradeshow in Munich, Germany, a lineup of next-generation internal combustion engines served as sentinels of sorts,...
Q&A Energy
Hydrogen Industry Vet Says Fuel Cells Still a ‘Go’
Tarek Abdel-Baset, Forvia’s chief engineer for hydrogen storage systems, has two decades of experience in alt-fuel transporation development, with all the ups and downs that entails....
Technical Innovation Energy
After Successful Trials, Cellcentric Moves to Build NextGen Fuel Cell for Anyone
After successful trials in Europe, the Daimler/Volvo joint venture that develops hydrogen fuel cells for heavy-duty long-haul trucks says it is preparing to...
News Design
Transmission Talk: Eaton Discusses Its Portfolio of Commercial Gearboxes
Last summer, SAE Media was invited to Eaton’s proving grounds in Marshall, Michigan, to test drive an electric truck the company had built in collaboration with BAE...
Articles Automotive
Balancing the Scales in Dakar
In most kinds of racing, the mantra is simple: simplify and add lightness. Sure, Colin Chapman of Lotus fame was on to something when the route is smooth, but what happens when the racecourse is Mother Nature...
INSIDER Weapons Systems
Navy Proves Cold-Gas Approach in Hypersonic Launch Test
The U.S. Navy's Strategic Systems Programs is continuing on the path toward the nation's first sea-based hypersonic fielding with a successful end-to-end flight test of a conventional...
News Energy
Maintaining Protection for Next-Gen HD Engine Lubricants
The American Petroleum Institute’s (API) Proposed Category 12 (PC-12) is currently under development. A target first license date has been set for January 2027, and industry...
Road Ready Energy
First Drive: Lucid's Gravity Electric SUV
It's not unusual for vehicles from the same automaker to have a completely different feel on the road. Behind the wheel, the Chevy Corvette and Chevy Malibu might as well be from different planets....
On-Demand Webinars Energy
Accelerate Battery Simulations with Surrogate Models
Battery modeling can be greatly sped up by building simulation apps that contain surrogate models. Whereas the detailed Newman model provides accuracy at a significant computational cost,...
INSIDER Manned Systems
Amprius Eyes Mass Production for Next Generation Electric Aircraft Battery
Amprius announced the launch of its 450 Wh/kg SiCore™ lithium-ion battery. This is Amprius’ most energy-dense SiCore cell, offering 450 Wh/kg and 950 Wh/L, and...
News Power
ICE and Hybrid-Electric Propulsion Show Staying Power
The internal combustion engine. Hybrid-electric. Full-electric. Plug-in hybrid electric. Pick one, two, or more for the product portfolio.
Technology Report Energy
SAE J-3277 Covers Leak Testing for Every EV Battery
North American EV battery manufacturers currently do not test 100% of the cells they assemble into Rechargeable Energy Storage Systems (RESS, or battery packs) for electrolyte leakage....
Technology Report Energy
WXC 2025: GM’s Hydrotec-Based EV Charger Takes Center Stage
In 2022, General Motors announced that it was exploring commercial applications for its Hydrotec hydrogen fuel cells. Those efforts have culminated in a mobile hydrogen power...
News Power
WCX 2025: Study Shows Safety Top Priority of Potential Vehicle-To-Everything Consumers
A study released Tuesday afternoon at an SAE World Congress (WCX) Learning Lab indicated that when it comes to vehicle-to-everything (V2X) technology,...
News Regulations/Standards
WCX 2025: Dumarey Launches U.S. Subsidiary for Better ICEs
The Dumarey Group used WCX 2025 as the launching point for its new U.S. subsidiary, Dumarey USA. Dumarey, a Belgian family-owned company, announced the acquisition of Mahle...
News Manned Systems
Hydrogen Is Hitting Some Headwinds
Nikola announced on February 19 that it had filed for Chapter 11 bankruptcy and had begun pursuing “value-maximizing sale transactions” for its operations. Also a maker of battery-electric heavy...
Briefs Energy
Safe and Energy-Efficient Quasi-Solid Battery for Electric Vehicles and Devices
A team of researchers from Japan has developed a non-flammable quasi-solid-state LIB that can overcome the limitations of conventional batteries. Read on to learn more.
Q&A Energy
Propane Powers Ahead for Medium Duty Sector
The seemingly constant changing winds of North American emissions regulations have put many alternative propulsion-supplying OEMs on high alert over the first quarter of this year. However, not...
Articles Energy
Thermal Management Lies at the Heart of EV Innovation
Along with rapid innovation in cooling methods, a major trend in EV thermal management is the use of technology to better design more thermally efficient vehicle architectures. AI and digital technologies have been major boons to the engineering toolkit for better design, helping to radically speed up system testing and development. Read on to learn more.
Top Stories
INSIDERRF & Microwave Electronics
FAA to Replace Aging Network of Ground-Based Radars
PodcastsDefense
A New Additive Manufacturing Accelerator for the U.S. Navy in Guam
NewsSoftware
Rewriting the Engineer’s Playbook: What OEMs Must Do to Spin the AI Flywheel
Road ReadyPower
2026 Toyota RAV4 Review: All Hybrid, All the Time
INSIDERDefense
F-22 Pilot Controls Drone With Tablet
INSIDERRF & Microwave Electronics
L3Harris Starts Low Rate Production Of New F-16 Viper Shield
Webcasts
Energy
Hydrogen Engines Are Heating Up for Heavy Duty
Energy
SAE Automotive Podcast: Solid-State Batteries
Test & Measurement
SAE Automotive Engineering Podcast: Additive Manufacturing
Manufacturing & Prototyping
A New Approach to Manufacturing Machine Connectivity for the Air Force
Automotive
Optimizing Production Processes with the Virtual Twin
