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Manufacturing & Prototyping

NASA Tests 3D-Printed Rocket Part

Engineers successfully hot-fire-tested an RS-25 rocket engine with a large 3D-printed part for the first time, marking a key step toward reducing costs for future engines that power NASA’s new heavy-lift...

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Defense

Spain’s Indaero Cuts Cost, Time with 3D Printed Tooling

Spanish aerospace engineering and production specialist, Indaero, recently invested in a Stratasys Fortus 450mc Production 3D Printer to complement its existing manufacturing...

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Defense

Innovate, Collaborate, Adapt—find a Way to Space

Large, traditional satellites require complex systems and often a dedicated launch vehicle to place them in orbit. The immense costs associated with these endeavors have led to growing...

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Defense

Lockheed Looks to Improve Efficiency with Ubisense IIoT Solution

As Lockheed Martin Aeronautics ramps up production of its fifth-generation F-35 fighter program, it is also looking to improve manufacturing efficiency. To address that goal,...

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Articles
Aerospace

Improving the Surface Finish of Additive Manufactured Parts

South West Metal Finishing has been working on an additive manufacturing surface treatment process for the last three years and believes it could be the future choice of aircraft...

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Articles
Manufacturing & Prototyping

Using Thermoplastic Composites for Aerospace Applications

Recent advancements in composite production and processing are making thermoplastics a viable option in a wider array of aerospace applications.

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Articles
Materials

New Products & Services

Metric-Sized Metal Shapes Parker Steel Company (Maumee, OH) offers metric-sized metals suitable for applications where presized metric parts are needed. Parker Steel’s cold-finished carbon steel, alloyed and...

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Articles
Software

Quality Control for Additive Manufacturing Parts Using Non-Destructive Testing

Additive Manufacturing (AM) is growing in importance as a fabrication process for the space industry, enabling weight and cost savings through optimized designs for...

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Defense

Arconic and Airbus Cooperate on 3D Printing Research

Arconic and Airbus recently announced a multi-year cooperative research agreement to advance metal 3D printing for aircraft manufacturing. Together, the companies will develop customized...

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Defense

GE Additive Unveils Project ATLAS Program’s First 3D Printer

As additive technology continues to transform the manufacturing world with lighter and stronger parts, there has been an increasing demand from many industries for additive...

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Manufacturing & Prototyping

3D Systems Unveils Next-Gen High-Production Additive Metal Solution

3D Systems' next-generation additive metal production platform is designed to allow manufacturers to scale their additive manufacturing platform for integration into the...

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Manufacturing & Prototyping

Scaled Composites Completes First Flight of Model 401

This past week, Scaled Composites announced the first flight of its experimental aircraft design, Model 401. Scaled—a subsidiary of Northrop Grumman—has built two Model 401 aircraft...

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Manufacturing & Prototyping

Shape Memory Alloys at the Core of Future Aircraft Systems

The ability to have aircraft wings fold isn’t new, and, as Boeing is proving on the 777X, the desire to do so is not going away. As with the 777X and U.S Navy aircraft, the motive...

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Defense

Army 3-D Prints a Building

The Construction Engineering Research Laboratory in Champaign, Illinois, has successfully three-dimensionally printed a 512 square-foot concrete structure. The structure, called a barracks hut or B-Hut, was...

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Materials

Researchers Print the Unprintable: Kapton

Kapton, a material used in electronics and aerospace applications, has only been available in sheet form. Researchers from Virginia Tech have found a way to 3D-print a polymer with Kapton's structural...

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Defense

Researchers Develop New Carbide Coating for Hypersonic Flight

Researchers from the University of Manchester have designed and fabricated a carbide coating that can withstand the speed and temperature associated with hypersonic travel. To...

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Manufacturing & Prototyping

A Secure Attachment to 3D Printing

Additive manufacturing (AM), or 3D printing, is the new best friend in multiple industries, replacing conventional fabrication processes in critical areas ranging from aerospace components to medical...

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Manufacturing & Prototyping

Secure 3D Printing: 'Three-Layer' System Protects Parts from Hackers

A 3D printer is essentially a small embedded computer — and can be exploited like one. Researchers from Georgia Institute of Technology and Rutgers University have developed...

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Defense

Protecting Additive Manufacturing’s Digital Thread

According to National Transportation Safety Board (NTSB) data, counterfeit aircraft components have contributed to almost two dozen crashes since 2010. A review of the FAA records from...

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Defense

Reaching Forward and Back: 3D Printing Innovates While Breathing Life into Traditional Aero Manufacturing

The first China-built commercial airliner—the Comac C919—took its maiden flight on May 5, 2017 at Shanghai Pudong International...

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Products
Aerospace

New Products & Services

On-Line UPS Family Falcon Electric, Inc., (Irwindale, CA) announced the addition of tower models to its on-line rackmount SC UPS family. The new 700VA to 3kVA tower-configured SC UPS protects IT/IoT equipment,...

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Articles
Materials

Verifying Structural Integrity of 3D Metal-Printed Parts

Interest in 3D printing is remaking the manufacturing landscape. Consulting firm IDC says global spending on 3D printers, both desktop and industrial, hit about $11 billion in 2015 and...

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Manufacturing & Prototyping

Incremental Improvements Can Lead to Huge Benefits for Aircraft Programs

Today, virtually all commercial aircraft possess sophisticated systems that contribute to a comfortable—not to mention safe and healthy—environment for passengers....

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Defense

NASA to Establish New Space Technology Research Institutes

NASA has selected proposals for the creation of two multi-disciplinary, university-led research institutes that will focus on the development of technologies critical to extending...

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Defense

Norsk Gives Boeing Manufacturing Edge with First 3D-Printed Titanium Components

Norsk Titanium AS—which has been researching and developing its RPD (rapid plasma deposition) process for over 10 years—says it can produce titanium...

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Manufacturing & Prototyping

The 3D Printing Landscape: Then and Now

Frequently used as a design validation and prototyping tool in its early days, the 3D printer now supports a much wider range of applications, from shape-conforming electronics to the creation of printed...

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Manufacturing & Prototyping

Technique Enables 3D Printing of Aerospace-Grade Carbon Fiber Composites

Researchers from Lawrence Livermore National Laboratory have become the first to 3D print aerospace-grade carbon fiber composites, representing a significant advance in...

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Manufacturing & Prototyping

Probing FAST Processing for High-Tech Ceramic Components

Researchers from Purdue University are studying the fundamental mechanisms behind a technique known as field-assisted sintering technology (FAST), where applying an electric field...

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INSIDER
Manufacturing & Prototyping

3D Printers Create Tomorrow’s Rocket Engines

Startup company Tri-D Dynamics LLC, a startup with ties to Purdue University, plans to use 3D printers as well as other additive manufacturing processes to make future rocket engines that show...

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