Truck & Off-highway Engineering - August 2025
Inside this issue
Overview
This issue of Truck & Off-Highway Engineering for August 2025 covers a range of topics pertinent to the commercial vehicle and off-highway industries, focusing on technological advancements, workforce development, and product innovations.
Key Events and Themes: The magazine highlights the upcoming SAE COMVEC 2025 event, scheduled for September 16-18, 2025, in Schaumburg, Illinois. This flagship gathering aims to address challenges in regulation, compliance, autonomy, electrification, and combustion engines. Phil Stephenson, general manager of PACCAR Technical Center and executive chair of the event, emphasizes the importance of workforce development alongside technological advancements. The theme for this year’s event is “Advancement, Empowerment & Exploration: Shaping the Future Together,” focusing on the critical role of people in engineering and the need for continuous learning and inclusivity in the industry.
Technological Innovations: The issue discusses various technological innovations, including the introduction of ultra-low capacitance devices by Nexperia, which are packaged in the standard SOT23 format. These devices are significant for applications requiring minimal capacitance, enhancing performance in electronic systems.
Atlas has unveiled a new generation of its SUNTEST XLS and XXL series xenon-arc instruments, designed for accelerated light exposure testing of materials. These instruments feature an improved touchscreen interface and expanded libraries of standardized test methods, enhancing testing efficiency and control for weathering and lightfastness evaluations.
In the realm of electric vehicles (EVs), Syensqo has launched Amodel PPA HFFR-4133 Orange, a high-performance flame retardant polypthalamide. This vibrant orange material is designed for critical EV components, ensuring visibility and safety while maintaining compliance with industry standards. Its hot water moldability and V0 rating make it suitable for high-voltage applications, streamlining the manufacturing process by eliminating the need for in-press coloring.
Product Developments: The magazine also features product briefs, including Isuzu’s pre-validated genset-ready power units available in four series: 4L, 4J, 4H, and 6H. These units are designed to meet the growing demand for reliable power solutions in various applications.
Workhorse’s W56 is highlighted as a leading electrified work van, showcasing the latest commercial vehicle launches at the ACT Expo 2025. This event serves as a platform for manufacturers to display their innovations and advancements in the commercial vehicle sector.
Cybersecurity and Validation Challenges: A significant concern addressed in this issue is cybersecurity, particularly the human factor in maintaining secure systems. The article stresses the importance of vigilance against unauthorized access, emphasizing the need for robust security measures to protect against phishing and weak passwords.
Additionally, the magazine discusses the challenges of product validation in the context of evolving technologies. With the long life expectancy of products and the diverse applications they serve, there is a pressing need for advanced validation methods. The article highlights the importance of accelerated testing to identify failure modes quickly and the application of simulation tools and connected vehicle data analysis to enhance product development.
Industry Insights: The issue features insights from industry leaders on the future of automotive engineering. The diverse needs of customers and the opportunities for applying engineering problem-solving skills are emphasized as key motivators for professionals in the field. The focus on durability, uptime, convenience, and quality in product development reflects the industry's commitment to meeting customer expectations.
Stephenson notes that the future of commercial powertrains will be diverse, with ongoing advancements in technology and engineering practices. Continuous education in areas such as electronic networking and high-voltage safety is deemed essential for technicians and mechanics to keep pace with industry developments.
Conclusion: Overall, this issue of Truck & Off-Highway Engineering provides a comprehensive overview of the current landscape in the commercial vehicle and off-highway industries. It underscores the importance of technological innovation, workforce development, and proactive measures in cybersecurity and product validation. As the industry navigates the challenges of electrification and evolving customer needs, the insights shared in this issue serve as a valuable resource for professionals seeking to stay informed and engaged in shaping the future of engineering.
Features
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Articles
11 Cummins’ X15 Is a Model of Design Efficiency
15 Solving Problems and Seeking Big Ideas for Commercial Vehicles
18 Mercedes-Benz Refurbishes ‘Like-New’ High-Voltage Batteries for Electric Trucks
Regulars
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Technical Innovations
4 Bosch Invested in Large-Scale Metal 3D Printing
6 Schaeffler Optimizes Rolling Bearings for Hydraulic and Axle Drives
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Original Equipment
21 Workhorse’s W56 Is the People’s Champ of Electrified Work Vans
Stories
Top Stories
INSIDERRF & Microwave Electronics
FAA to Replace Aging Network of Ground-Based Radars
PodcastsDefense
A New Additive Manufacturing Accelerator for the U.S. Navy in Guam
NewsSoftware
Rewriting the Engineer’s Playbook: What OEMs Must Do to Spin the AI Flywheel
Road ReadyPower
2026 Toyota RAV4 Review: All Hybrid, All the Time
INSIDERDefense
F-22 Pilot Controls Drone With Tablet
INSIDERRF & Microwave Electronics
L3Harris Starts Low Rate Production Of New F-16 Viper Shield
Webcasts
Energy
Hydrogen Engines Are Heating Up for Heavy Duty
Energy
SAE Automotive Podcast: Solid-State Batteries
Power
SAE Automotive Engineering Podcast: Additive Manufacturing
Aerospace
A New Approach to Manufacturing Machine Connectivity for the Air Force
Software
Optimizing Production Processes with the Virtual Twin




