Fuzzy System for Fault Diagnostics in Power Electronics-Based Brake-by-Wire System

This method locates faults within the circuit in the power electronics of a brake-by-wire system.

Research in fuzzy diagnostics of brake-by-wire systems focuses on the power electronics switches, since they are often considered to be the weakest link in the system. The objective of fault diagnostics in the power electronics of the brake-by-wire system is to accurately locate any faults within the circuit as soon as they occur.

The system architecture of a fully Electromechanical Brake-by-Wire System. The thick lines represent the power lines from the battery; the signal lines are shown as thin lines.

The figure illustrates the system architecture of a fully electromechanical brake-by-wire system. In this system, the battery is connected to the actuator motors and power electronics through wirings. The motor is a brushed DC motor, which is inexpensive and is available in the automotive industry abundantly, and which can be permanent-magnet-based or have a field winding. The system has four actuator motors corresponding to each wheel and located in the vicinity of the brakes. The thick lines in the figure represent the power lines from the battery. The signal lines are shown in thin lines. The position signal from the brake pedal goes to a controller, which generates control signals to activate each of the motors. Although a single thin line is shown running from the controller to the power electronic blocks, in reality, they are separate. This can help all four actuators run independently, is more robust during a failure of any one or more of the actuators, and can lead to better graceful degradation during a failure mode.

A reference voltage is obtained, which is fed to the motor terminals. This voltage is obtained from the DC battery by a mean of PWM (pulse width modulation) techniques, which allows synthesizing the desired V* based on the pulsed voltage initiated by the switches. This system model is implemented in BBW-SIM, a simulated model generated using MATLAB-Simulink.

This work was done by Yi L. Murphy and Abul Masrur of the University of Michigan- Dearborn, and ZhiHang Chen and BaiFang Zhang of the U.S. Army RDECOMTARDEC.

ARL-0049



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Fuzzy System for Fault Diagnostics in Power Electronics-Based Brake-by-Wire System

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Defense Tech Briefs Magazine

This article first appeared in the February, 2009 issue of Defense Tech Briefs Magazine (Vol. 3 No. 1).

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Overview

The document presents research on a structured fuzzy system for fault diagnostics in power electronics-based brake-by-wire systems, authored by Yi L. Murphey, Abul Masrur, ZhiHang Chen, and BaiFang Zhang from the University of Michigan-Dearborn and the U.S. Army RDECOM-TARDEC. The focus of the study is on the power electronics switches within electric motors, which are critical components in modern automotive systems, particularly as the industry shifts from mechanical to electric systems for various functions, including steering and braking.

The introduction highlights the growing trend in the automotive industry to replace mechanical systems with electric alternatives, emphasizing the advantages of reduced weight and improved packaging. However, the transition to electric systems introduces new challenges, particularly in fault diagnostics. The authors note that while fault diagnostics for internal combustion engine vehicles have been extensively studied, research in electric and hybrid vehicle diagnostics is still emerging.

The paper details the development of a simulated model of a brake-by-wire system that generates current and voltage signals under normal and six faulty conditions in the power electronics circuit. The proposed fuzzy diagnostic system is designed to accurately identify faults and their locations within the circuit as soon as they occur. The authors argue that traditional diagnostic methods, such as black box models, may lack the intuitive focus needed to pinpoint specific problems effectively.

The results of the experiments demonstrate that the fuzzy diagnostic system is effective in predicting faults and their locations, showcasing its potential as a reliable tool for enhancing the safety and reliability of electric vehicle systems. The research contributes to the growing body of knowledge in electrical system diagnostics, particularly in the context of automotive engineering.

In conclusion, the document underscores the importance of developing advanced diagnostic systems for electric vehicles, particularly as the industry moves towards more electric and hybrid technologies. The structured fuzzy system presented in this research offers a promising approach to improving fault detection and diagnosis in brake-by-wire systems, ultimately contributing to the advancement of automotive safety and performance.