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INSIDER Design
Advancing Metal Alloy Systems and Processes for Defense Manufacturing
The Office of the Secretary of Defense (OSD), Innovation Capability and Modernization (ICAM) Office, in collaboration with the National Center for Defense Manufacturing...
INSIDER Design
New Anduril, Skydio Drones Start Field Testing in Romania
“Combat is moving into a very drone heavy type of warfare,” said Lt. Alexis Gavrillis, a 35A Military Intelligence Officer in 317th Brigade Engineer Battalion (BEB), 3rd Brigade...
INSIDER Materials
Lockheed Martin Adds New Additive Manufacturing Machines to Texas Facility
Lockheed Martin recently added 16,000-square-feet of new additive manufacturing space to their facility located in Grand Prairie, Texas. This expansion includes some...
News Manned Systems
Magna to Produce Its First Dedicated Hybrid Drive System for Chinese OEM
With OEMs rushing to create hybrid-drive vehicles amid a drop in EV sales growth, Magna has won a contract to produce what it’s calling a dedicated hybrid drive...
News Electronics & Computers
Inside the Quiet, Never-Ending Battle over Automotive Refrigerants
According to its manufacturer, Chemours, use of R-1234yf has grown so much since the refrigerant replaced the long-established R-134a that it’s now used in 95% of new...
News Energy
SwRI Rolls out Hydrogen Demonstration Truck
For decades, the running joke around hydrogen being a viable fuel for commercial trucks has been that its “ten years away from being ten years away.” Though H2-fueled rigs operating at scale...
News Connectivity
Komatsu Employs “Slick” Battery Swapping for Underground LHD
Komatsu introduced its first battery-electric load-haul-dump (LHD) machine, the WX04B, at the MINExpo tradeshow in September. The WX04B is designed specifically for narrow...
News Power
Discount Tire Tests So You Don’t Have To
For all the engineering that takes place at the Treadwell Research Park (TRP), Discount Tire’s chief product and technical officer John Baldwin told SAE Media that there’s actually something...
News Manufacturing & Prototyping
MTA Expands Wireless Communication, EV Tech for Trucks
Automotive electrical and electronics manufacturer MTA attended IAA Transportation for the first time, demonstrating its new range of wireless communication technologies for the truck...
Technical Innovation Unmanned Systems
Sensata’s Sensors Aid Blind Spot Monitoring for Tractor-Trailers
Sensata Technologies’ booth at this year’s IAA Transportation tradeshow included two of the company’s Precor radar sensors. The PreView STA79 is a heavy-duty vehicle...
News Green Design & Manufacturing
Donaldson Filters Keep Fuel Cells Clean
One of the advantages of the internal combustion engine is that it can function with relatively simple intake air filtration. Provided that dust is kept out, air entering the engine can ensure that...
News Mechanical & Fluid Systems
Caterpillar Expands Family of Next-Gen Compact Track Loaders and Skid Steers
Caterpillar has released a cavalcade of new compact track loaders and skid steer loaders. The new CTL models include the 275, 275 XE, 285 and 285 XE. These models...
Technical Innovation Energy
CATL Expands Battery Range for Heavy-Duty Trucks and Buses
Chinese battery manufacturer CATL (Contemporary Amperex Technology Co. Ltd.) completed the launch of its TECTRANS battery system for the commercial transport sector at IAA...
Technology Report Energy
Improving the Ageless ICE
Agriculture, industrial, mining, construction, freight transport and other major global economy sectors rely on vehicle power to thrive. “Internal combustion engines – those powered by gasoline, diesel,...
News Green Design & Manufacturing
Ford Engineering Lab Turns 100
“This might be our most forward-looking team occupying the building that was the impetus for our future-looking focus in the very beginning,” Jennifer Kolstad, Ford Motor Company’s Global Design and...
Editorial Energy
Bauma the Big One in 2025
December is a good time to reflect on the past year – to celebrate successes and consider opportunities for improvement – but it is also an opportune time to look to the future. As I think about the year ahead...
Articles Green Design & Manufacturing
Solving the Battery Recycling Challenge
The surging global popularity of electric vehicles is creating a new challenge: a mounting pile of spent lithium-ion batteries. In just a decade, more than 1.2 million tons of lithium-ion batteries will reach their end-of-life, creating an urgent need for efficient and profitable recycling solutions. This impending battery waste crisis presents both a challenge and an opportunity. Read on to learn more.
Articles Energy
DC-DC Converters for High Reliability eVTOL Auxiliary Power Systems
eVTOL power system architectures are not yet well defined, and with the wide variety of possible configurations, from small, unmanned drones through multiseat passenger craft, there may never be one standard. Read on to learn what this means.
Products Manufacturing & Prototyping
Product Showcase
See what's in the product showcase, including Miba Resistors' RST5N resistor series; Luxinar's femtosecond lasers; Freudenberg Sealing Technologies' cell caps; CPEG's durable equipment to safely handle and process lithium and other minerals for lithium-ion batteries; and much more.
Briefs Energy
Folded or Cut, This Lithium-Sulfur Battery Keeps Going
To address stability and safety issues, researchers have designed a lithium-sulfur battery that features an improved iron sulfide cathode. One prototype remains highly stable over 300 charge-discharge cycles, and another provides power even after being folded or cut. Read on to learn more.
Briefs Energy
Second Life of Lithium-Ion Batteries Could Take Us to Space
The global use of lithium-ion batteries has doubled in just the past four years, generating alarming amounts of battery waste containing many hazardous substances. The need for effective recycling methods for spent lithium-ion batteries is becoming increasingly critical. Scientists from various Polish research institutions presented a promising solution to this issue. Read on to learn more about it.
Briefs Energy
Dormant Capacity Reserve in Lithium-Ion Batteries Detected
Using transmission electron microscopes, Researchers at Graz University of Technology were able to systematically track lithium ions as they traveled through battery material, map their arrangement in the crystal lattice of an iron phosphate cathode with unprecedented resolution, and precisely quantify their distribution in the crystal. Read on to learn more.
Briefs Energy
New Battery Cathode Material Could Revolutionize EV Market and Energy Storage
A multi-institutional research team led by Hailong Chen has developed a new, low-cost cathode that could radically improve lithium-ion batteries (LIBs) — potentially transforming the electric vehicle (EV) market and large-scale energy storage systems. Read on to learn more.
Briefs Energy
Researchers Unveil Scalable Graphene Technology to Revolutionize Battery Safety and Performance
Researchers have developed a pioneering technique for producing large-scale graphene current collectors. This breakthrough promises to significantly enhance the safety and performance of lithium-ion batteries (LIBs), addressing a critical challenge in energy storage technology. Read on to learn more.
Briefs Energy
Researchers Discover a Surprising Way to Jump-Start Battery Performance
In a study published in Joule, researchers at the SLAC-Stanford Battery Center report that giving batteries a first charge at unusually high currents increased their average lifespan by 50 percent while decreasing the initial charging time from 10 hours to just 20 minutes. Read on to learn more.
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A Next Generation Helmet System for Navy Pilots
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Semiconductors & ICs
Advantages of Smart Power Distribution Unit Design for Automotive...
Unmanned Systems
Quiet, Please: NVH Improvement Opportunities in the Early Design...
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Cooling a New Generation of Aerospace and Defense Embedded...
Power
Battery Abuse Testing: Pushing to Failure
AR/AI
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