Parametric Design of Three-Dimensional Hydrodynamic Shapes

Designs are converted between CAD representations and parametric representations more suitable for analysis.

A method of parametric design of bodies having arbitrary three- dimensional shapes has been invented. The method is intended mainly for use in the design, analysis, and manufacture of propeller and propulsor blades, submarine sails, ship hulls, rudders, control vanes, sonar domes, and other bodies for which hydrodynamic or aerodynamic properties are important considerations.

A Parametric Design System converts an initial design of a three dimensional shape from a standard CAD form into a parametric form in which geometric features are more easily correlated with performance. In an iterative design process, the design is modified in the parametric form and converted back into the standard form for further analysis.
The method can be implemented by means of a system of computer hardware and/or software. In a typical application of the method (see figure), the parametric design system is used in conjunction with a computer-aided design (CAD) system and a computational fluid dynamics (CFD) system in an iterative design-and-analysis process. An initial design in a standard CAD form is generated by or with the help of the CAD system. A feature extractor in the parametric design system converts the design into parametric forms in which geometric features are more easily correlated with streamlines and with hydrodynamic or aerodynamic performance. For example, in the case of a propeller blade, the feature extractor converts the initial standard-form CAD specification of the three-dimensional blade shape into several parametric forms that notably include two-dimensional spanwise and chord-wise thickness distributions and chord-wise camber distributions.

The output of the feature extractor is fed to a geometry modifier, which modifies the parametric representations of the design in response to a database representing the relationships among performance and design parameters. The modified parametric representations of design are fed to a design generator, which processes them into a new design of the three-dimensional shape. A design analyzer, which can include or utilize a CFD system, effects a performance analysis of the new design and contributes the results of the analysis to the performance/ parameter database. Depending on the results, the design can be used either to generate a final CAD file or else further modified and analyzed.

This work was done by James L. Dick of the Naval Undersea Warfare Center for the Naval Research Laboratory.



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Parametric Design of Three-Dimensional Hydrodynamic Shapes

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Defense Tech Briefs Magazine

This article first appeared in the October, 2007 issue of Defense Tech Briefs Magazine (Vol. 1 No. 5).

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Overview

The document outlines a patent application for a method of parametric design of three-dimensional shapes, particularly focusing on hydrodynamic applications such as propulsor blades and submarine sails. The invention aims to enhance the design and analysis of complex, free-form shapes that are essential for improving the performance of underwater and surface vehicles.

The background section highlights the need for fair and efficient designs in vessels, emphasizing the importance of shapes that optimize speed, drag, fuel consumption, noise, maneuverability, and seakeeping. The invention addresses the limitations of existing design methods, particularly in creating shapes that are not solely propulsors, thereby expanding the scope of design possibilities.

The core of the invention involves a computer-aided design (CAD) method that begins with an initial design file representing a three-dimensional shape. This method extracts parametric features by intersecting the shape with multiple surfaces to create intersection curves. The design process includes determining span-wise and chord-wise distribution parameters for these curves, which can be systematically modified to refine the design. This iterative approach allows for easy adjustments and enhancements to the shape, facilitating a better correlation between design features and hydrodynamic performance.

The document also emphasizes the ability of the design algorithm to define blade tip fillets independently, which is crucial for designs that require structural support. The parametric design system is noted for its systematic modifications, which assist in design refinement and enhance the understanding of how shape characteristics influence hydrodynamic and hydroacoustic performance.

In summary, the invention provides a comprehensive framework for the parametric design of three-dimensional hydrodynamic shapes, enabling designers to create and analyze complex forms that meet specific performance criteria. The method's systematic approach to modifying design parameters and its applicability to various shapes, including advanced submarine sails, positions it as a significant advancement in the field of computer-aided design for marine applications. The document concludes by stating that the invention may be utilized by the U.S. government without royalty payments, indicating its potential for governmental and military applications.