Mechanical & Fluid Systems
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Articles Materials
Manufacturing Spotlight: Advanced Drilling, Threading and Milling Tools Maximize Productivity in Challenging Aerospace Materials
Before threading holes, drilling is a necessary and critical step. Drilling challenging aerospace materials demands an application-specific solution. Stainless, titanium, and nickel- based alloys are highly heat resistant so heat generated during the drilling process is pushed into the cutter. Read on to learn more.
INSIDER Manufacturing & Prototyping
Startup Develops Manufacturing Breakthrough for Traveling-Wave Tubes
Traveling-wave tubes (TWTs) are a type of vacuum tube critical for many high-performance applications, including deep space missions, satellites, and electronic warfare....
INSIDER Unmanned Systems
New Commercial Drones and Components Added to Blue UAS Framework
After three days of flight demonstrations at the Blue UAS Challenge at Marine Corps Air Ground Combat Center 29 Palms, Service evaluators selected 23 platforms and 14 unique...
INSIDER Materials
3D Printing Parts for Ships, Submarines and Underwater Vehicles
Additive manufacturing has been a game-changer in helping to create parts and equipment for the Department of Defense’s (DoD's) industrial base. A naval facility in...
INSIDER Mechanical & Fluid Systems
Can Microvanes Improve Fuel Efficiency for Legacy Air Force Aircraft?
Air Force Operational Energy and Air Mobility Command are entering the final phase of evaluation for Microvane drag reduction technology on the C-17 Globemaster III....
Articles Mechanical & Fluid Systems
Manufacturing Spotlight: Machining Complex Parts and Materials for Space Flight and Exploration
This is the first article in a new section of Aerospace & Defense Technology called “Manufacturing Spotlight,” where we will cover some of the latest machines, tools, and other technologies being used by aerospace and defense industry design and manufacturing engineers. The first topic in this new section is “Machines,” specifically the computer numerical control machines. Read on to learn more.
INSIDER Mechanical & Fluid Systems
How the Navy is Using Additive Manufacturing to Protect Submarine Hatch Bolts
Commander, Submarine Forces is researching the usage of additive manufacturing (AM) technology to address operational needs, in collaboration with midshipmen from...
INSIDER Aerospace
Navy Uses Stratasys F-900 to 3D Print F/A-18 Jet’s Button Plug
The U.S. Navy's Fleet Readiness Center Southwest (FRCSW) is leveraging advanced 3D printing technology to address supply chain delays and improve fleet readiness. The...
INSIDER Design
Army Receives New Robot Combat Vehicle Prototypes
Three of the four defense industry teams selected to submit test vehicles for the U.S. Army's Robotic Combat Vehicle competition have completed deliveries of their prototypes since August,...
INSIDER Defense
Rheinmetall, HDT to Develop Army's Small Multipurpose Equipment Transport Prototypes
On Sept. 24, the U.S. Army announced the award of two Other Transaction Authority Engineering and Manufacturing Design contracts to American Rheinmetall...
INSIDER Mechanical & Fluid Systems
Army Evaluates 3D Printing for Bradley Fighting Vehicle's Transmission Mount
SPEE3D, an Melbourne, Australia-based supplier of additive manufacturing technology successfully participated in the U.S. Army Combat Capabilities Development...
INSIDER Mechanical & Fluid Systems
Are Boeing 737 Rudder Control Systems at Risk of Malfunctioning?
The National Transportation Safety Board on Sept. 26 issued urgent safety recommendations to The Boeing Company and the Federal Aviation Administration in response to the...
Articles Materials
Making the Rounds in Aerospace: Tooling and Techniques for Discs, Blisks and Rings
Aerospace engine components like discs, blisks and rings are engineered to perform in extreme operating environments. They need to withstand intense heat and stress and be as lightweight as possible to meet exacting specifications. Read on to learn more about these components.
INSIDER Green Design & Manufacturing
Designing Next-Generation Carbon Dioxide Removal Technology for Better Life in Space
The International Space Station (ISS) is made livable in great part thanks to a system that captures and removes carbon dioxide (CO2) from the air. The...
Q&A Mechanical & Fluid Systems
Q&A: What It Takes to Add an E-Axle
During a recent Bosch tech showcase, we spoke with Joe Leaf, engineering manager for electric propulsion systems at Linamar. The Guelph, Ontario-based parts manufacturer is no stranger to building unsung...
INSIDER Materials
Is the Department of Defense Stockpiling Enough Critical Materials?
The Department of Defense (DoD) maintains the National Defense Stockpile to store materials that are strategic and critical to defense and essential civilian needs in times...
INSIDER Manned Systems
Starliner to Perform Uncrewed Return Flight From International Space Station This Week
Boeing's Starliner spacecraft is scheduled to make an uncrewed return flight to Earth on Friday, Sept. 6, while the two astronauts who flew the...
INSIDER Manufacturing & Prototyping
X-Bow Completest Historic Test of Industry's Largest Additively Manufactured Rocket Motor
X-Bow Systems Inc. (pronounced "/crossbow/"), completed the successful static test of the Ballesta-34 solid rocket motor, nicknamed the XB-32. At ~34...
Technology Report Mechanical & Fluid Systems
SkillReal Says Inexpensive Camera and AI Add up to Faster, Better Inspections
A company says that its digital twin alignment system, incorporating a sophisticated AI algorithm and an off-the-shelf camera, has the potential to revolutionize...
INSIDER Aerospace
Boeing Adopts New Airplane Manufacturing Quality and Safety Metrics
Boeing has published a new 11-page summary of actions being implemented to prevent airplane manufacturing quality and safety issues such as those that led to the in-flight...
Articles Mechanical & Fluid Systems
A Consumer’s View: Perry Parts 3D-Printed Bump Stops
I have always loved off-road racing. I love the innovation, grit and determination it takes to get across the finish line after 250, 500 or even 1,000 miles (402, 805 or 1,609 km) of...
INSIDER RF & Microwave Electronics
Boeing Starliner Launch Delayed to Test Helium Leak Repair
Boeing, NASA and United Launch Alliance (ULA) are targeting a May 21 launch date for the crewed flight test of the Starliner spacecraft to the International Space Station (ISS).
INSIDER Aerospace
FAA Adopts New Aircraft Engine Emission Standards for Non-Volatile Particulate Matter
The Federal Aviation Administration (FAA) adopted a new rule that will set a limit on carbon particles emitted by subsonic aircraft engines, according to...
Supplier Eye Mechanical & Fluid Systems
We've Been Here Before
For a couple of decades, virtually every global original equipment manufacturer spent significant capital and attention raising their sales/production profile in China. It became the world’s largest light vehicle...
INSIDER Manned Systems
US Navy Taps Hunt Valve for First 3D-Printed Submarine Assemblies
The U.S. Navy has awarded its first contract to produce 3D-printed valve assemblies on its fleet of submarines to Hunt Valve, a Fairbanks Morse Defense (FMD) company.
INSIDER Propulsion
New Reverse Bleed System for LEAP-1A Engines is Ready to Fly
CFM International has started shipping its first production LEAP-1A Engines equipped with a new reverse bleed system (RBS) to Airbus, with entry into commercial service expected...
INSIDER Manned Systems
NAVAIR Clears V-22 Osprey for Return to Flight
The U.S. Naval Air Systems Command (NAVAIR) has cleared the tiltrotor V-22 Osprey to return to flight.
News Energy
Brembo’s New Octyma Brakes Provide 8 Reasons for Better Deceleration
As the 2024 Range Rover Sport SV barrels down the front straight of the Portimão circuit, it’s fair to ask: What the heck is a 5,532-pound (2,509-kg) luxury SUV...
Q&A Materials
Axial Flux E-Motor Maker Progresses Toward Mobility, Alters Cooling Design
SAE Media first introduced readers to Infinitum in last year’s roundup of e-motor developments. (LINK) The company claims it made a 50% smaller and lighter...
Top Stories
INSIDERAerospace
Supersonic X-59 Completes Cruise Control Engine Speed Test Ahead of First Flight
INSIDERManufacturing & Prototyping
3D-Printed C-17 Replacement Part Saves Thousands for Air Force
INSIDERDefense
Aitech’s New Palm-Sized Satellite Enables Space-Based AI Processing
INSIDERManned Systems
Bombardier is Digitally Upgrading its Aircraft Design, Engineering and...
INSIDERWeapons Systems
Navy Proves Cold-Gas Approach in Hypersonic Launch Test
PodcastsPower
Engineering the EL9: Electra's Ultra Short Hybrid-Electric Aircraft
Webcasts
Manufacturing & Prototyping
Advancing Automotive Manufacturing with Digital Twins
Defense
Powering NewSpace Missions: Navigating the Cost vs. Reliability...
Aerospace
Solving Thermal Challenges in Defense: The Role of ECUs and...
Automotive
How Simulation Is Revolutionizing Automotive Design in the...
Automotive
Future-Proofing Automotive Software: Modularity, Reuse, and...
Manufacturing & Prototyping
Technological Advancements in Aluminum Brazing: Resolving 5...