Materials
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INSIDER Aerospace
A New Platform for Developing Advanced Aerospace Metals at Scale
Companies building next-generation products are often limited by the physical constraints of traditional materials. In aerospace, defense, energy, and industrial tooling,...
INSIDER Materials
Developing Processing Technology for Aluminum and Composite Aircraft Structures
LOT Aircraft Maintenance Services is implementing a product innovation focused on eliminating the currently used chemical and mechanical technologies for...
INSIDER Materials
New Copper Alloy Could Provide Breakthrough in Durability for Military Systems
U.S. Army researchers, in collaboration with academic partners, invented a stronger copper that could help redefine the use of high-temperature materials in...
News Software
Factory Robots See Slight Drop in Growth, but Still Have Momentum
Despite a slight drop in the installations of factory robots in 2024, the push to automate automotive and other manufacturing was carrying momentum into fiscal 2025 and...
Articles Power
Wire Feed Laser Welding for Battery Pack Aluminum Enclosure Manufacture in EVs
Lightweight aluminum is a top choice for designing and manufacturing battery pack enclosures due to its durability and ability to enhance vehicle performance. While welding 6000-series aluminum alloys can be challenging, advanced methods like laser welding with filler wire effectively create strong, airtight joints while addressing issues like porosity and cracking. Read on to learn more.
Briefs Materials
Better Texture for Better Batteries
To create the new batteries needed for EVs, mobile devices, and renewable energy storage, researchers have explored new materials, new designs, new configurations, and new chemistry. But one aspect — the texture of the metals used — has been historically overlooked. Read on to learn more.
Briefs Energy
A Successful Catalyst Design for Advanced Zinc-Iodine Batteries
Aqueous zinc-ion batteries have attracted extensive attention due to their high safety, abundant reserves, and environmental friendliness. However, the low electrical conductivity of iodine hinders the redox conversion for an efficient energy storage process with zinc. Read on to learn how a research team addressed the existing issues in Zn-I2 batteries.
Briefs Energy
Leading the Charge to Better Batteries
A team led by Kelsey Hatzell, Associate Professor of Mechanical and Aerospace Engineering and the Andlinger Center for Energy and the Environment, has uncovered insights that could help power a new type of battery, called an anode-free solid-state battery, past lithium-ion’s limitations.
Briefs Design
Researchers Develop Efficient Lithium Extraction Method, Setting Stage for Sustainable EV Battery Supply Chains
In the race to meet the growing global demand for lithium, a team of researchers from Rice University’s Elimelech lab has developed a breakthrough lithium extraction method that could reshape the industry. Read on to learn more about it.
Briefs Power
A Path to Safer, High-Energy Electric Vehicle Batteries
This research has far-reaching implications, offering a path to safer, more efficient batteries that can support the growing demand for electric vehicles. As the world moves towards cleaner energy solutions, these advancements are crucial for making EVs more viable and attractive for consumers. Read on to learn more.
On-Demand Webinars Materials
Optimizing Electric Powertrains: Advanced Materials for Performance, Safety, and Efficiency
As the transition to electric vehicles progresses, manufacturers continue to face challenges in balancing performance, safety, and lightweighting. This...
Technology Report Materials
The Transformative Power of Large-Format Additive Manufacturing for Automotive
In the dynamic landscape of automotive manufacturing, innovation has focused mostly on delivering greater efficiency, automation, sustainability and...
Briefs Wearables
Fiber Computer Allows Apparel to Run Apps and Understand the Wearer
MIT researchers have developed an autonomous programmable computer in the form of an elastic fiber, which could monitor health conditions and physical activity, alerting the wearer to potential health risks in real-time. Read on to learn more.
Articles Test & Measurement
Physicists Measure a Key Aspect of Superconductivity in ‘Magic-Angle’ Graphene
Physicists at MIT and Harvard University have now directly measured superfluid stiffness for the first time in “magic-angle” graphene — materials that are made from two or more atomically thin sheets of graphene twisted with respect to each other at just the right angle to enable a host of exceptional properties, including unconventional superconductivity. Read on to learn more.
Articles Materials
Manufacturing Spotlight: Advanced Drilling, Threading and Milling Tools Maximize Productivity in Challenging Aerospace Materials
Before threading holes, drilling is a necessary and critical step. Drilling challenging aerospace materials demands an application-specific solution. Stainless, titanium, and nickel- based alloys are highly heat resistant so heat generated during the drilling process is pushed into the cutter. Read on to learn more.
Briefs Materials
A Triple-Layer Battery Resistant to Fire and Explosion
The triple-layer solid electrolyte features a robust middle layer that boosts the battery’s mechanical strength, while its soft outer surface ensures an excellent electrode contact, facilitating an easy movement of lithium ions. Read on to learn more.
Briefs Energy
A Quick and Easy Way to Produce Anode Materials for Sodium-Ion Batteries Using Microwaves
A research team led by Dr. Daeho Kim and Dr. Jong Hwan Park at the Nano Hybrid Technology Research Center of the Korea Electrotechnology Research Institute has developed a groundbreaking process technology that enables ultrafast, 30-second preparation of hard carbon anodes for sodium-ion batteries, using microwave induction heating. Read on to learn more.
Technology Report Energy
Accelerating Materials Development with Quantum Computing
As most engineers pursue ways to improve material properties such as longevity, corrosion resistance and eco-friendliness, quantum computing is emerging as a groundbreaking...
On-Demand Webinars Automotive
Quickly Prototyping Custom Textures on Automotive Parts
Whether they are enhancing aesthetic appeal or optimizing functional performance, forward-thinking designers stay vigilant for practical tips and expert guidance to improve their...
INSIDER Propulsion
GE Aerospace is Investing $1 Billion in New Facilities, Materials and Parts
GE Aerospace plans to invest nearly $1 billion in its U.S. factories and supply chain to strengthen manufacturing and increase the use of innovative new parts and...
INSIDER Design
Delta Air Lines, JetZero to Design Commercial Blended Wing Body Airliner
Delta Air Lines is partnering with JetZero on a revolutionary, more sustainable aircraft that looks and feels like nothing flying today’s commercial skies. The...
INSIDER Design
Startup Develops Manufacturing Breakthrough for Traveling-Wave Tubes
Traveling-wave tubes (TWTs) are a type of vacuum tube critical for many high-performance applications, including deep space missions, satellites, and electronic warfare....
Technology Report Manufacturing & Prototyping
Lighter, Recyclable Body Seal from Cooper Standard Wins SAA Award
A lighter, colorable and fully recyclable thermoplastic body seal from Cooper Standard won the annual Innovations in Lightweighting Award given by the Society for Automotive...
Technology Report Materials
Enhancing E-Motor Design and Thermal Efficiency with Advanced Cooling
The acceleration of 800V permanent magnet radial flux e-motors marks a significant leap in the automotive industry. This motor architecture offers increased power...
INSIDER Materials
3D Printing Parts for Ships, Submarines and Underwater Vehicles
Additive manufacturing has been a game-changer in helping to create parts and equipment for the Department of Defense’s (DoD's) industrial base. A naval facility in...
INSIDER Research Lab
DARPA is Transitioning NOM4D from Labs to In-Space Manufacturing Demos
Based on outstanding technical progress by research teams to date, DARPA has pivoted the third and final phase of its NOM4D (pronounced nō- mad) program[1] from planned...
Articles Semiconductors & ICs
Advanced Silicones for ADAS in Light Vehicles
Today’s ADAS designers are adding more electronic components and redundant computing systems to printed circuit boards (PCBs). These heat-generating electronic assemblies are installed in...
INSIDER Mechanical & Fluid Systems
Can Microvanes Improve Fuel Efficiency for Legacy Air Force Aircraft?
Air Force Operational Energy and Air Mobility Command are entering the final phase of evaluation for Microvane drag reduction technology on the C-17 Globemaster III....
Articles Manufacturing & Prototyping
Manufacturing Spotlight: Machining Complex Parts and Materials for Space Flight and Exploration
This is the first article in a new section of Aerospace & Defense Technology called “Manufacturing Spotlight,” where we will cover some of the latest machines, tools, and other technologies being used by aerospace and defense industry design and manufacturing engineers. The first topic in this new section is “Machines,” specifically the computer numerical control machines. Read on to learn more.
Top Stories
INSIDERManned Systems
New Copper Alloy Could Provide Breakthrough in Durability for Military Systems
INSIDERManned Systems
Boeing to Develop New Space Force Nuclear Communications Satellites
INSIDERAerospace
TEWS Introduces First VITA 93 QMC Modules
INSIDERCommunications
Metamaterials Antenna Makes Generational Leap in Multi-Band Connectivity
INSIDERAerospace
Regulation and Technology Changes Needed for Drone Detection, Mitigation in US...
INSIDERRF & Microwave Electronics
Paris Air Show: New Aerospace Technologies, Updates and Research
Webcasts
Software
Enhancing Automotive Software Efficiency with vECU-based...
Energy
Sustainable Transportation Summit
Software
Optimizing Electric Aircraft Battery Design with Digital Twins...
Medical
Precision Under Pressure: The Centerless Grinding Advantage in...
Automotive
Automotive Margin Survival: Virtual Integration & Continuous...
