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Materials

The Bulletproof Mercedes You Probably Can't Buy

The Mercedes-Benz S-Class Guard sedan is a luxury tank designed to protect its occupants.

Articles

Materials

Polymer vs. Metal Seals: A Comparison In Critical Space Systems

Neither polymer nor metal seals are universally optimal in space applications. Read on to learn why and find out which is superior.

Briefs

Materials

A New Electrolyte Points to Stronger, Safer Batteries

Researchers at Columbia Engineering have developed a new gel electrolyte that both improves the lifetime and safety of anode-free lithium batteries, an emerging battery architecture that could dramatically boost energy density while simplifying manufacturing. Read on to learn more.

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Robotics, Automation & Control

Varda Teams with United Therapeutics to Advance In-Orbit Pharmaceutical Processing

Varda Space Industries has launched a new collaboration with United Therapeutics Corporation to explore the use of microgravity to develop improved...

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Design

Rethinking Robotics with Intelligent Materials

Today’s advances in robotics are often driven by breakthroughs in artificial intelligence, machine learning, and perception. But in complex and constrained environments, the limiting factor...

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Test & Measurement

Researchers Discover Material That Conducts Heat Better Than Copper

Anyone who has ever been frustrated by an overheating mobile phone or wondered how devices will withstand the heat generated by artificial intelligence (AI) applications...

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Materials

New Clean Planet Facility Converts Waste Plastic to Sustainable Aviation Fuel

A major breakthrough in tackling both waste plastic and aviation emissions has been marked with the opening of what Clean Planet Technologies claims to be is the...

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Manned Systems

Chemeon and SurTec Establish Transatlantic Alliance Focused on Trivalent Surface Technologies

U.S.-based Chemeon Surface Technology and Germany‑based SurTec have formed a strategic transatlantic alliance aimed at expanding the...

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Defense

TITAN‑AM Program to Industrialize Titanium Additive Manufacturing for Large Aerostructures

GKN Aerospace has launched the Titanium Industrialization and Technology Advancement for Near-net Additive Manufacturing (TITAN-AM) program, an...

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Design

Portsmouth Naval Shipyard Welds First Ever Metal 3D-Printed Submarine Component

Engineers recently completed inspection, testing, and shipboard installation of a welded, additively manufactured (AM) copper‑nickel flange for the USS...

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Test & Measurement

Researchers Introduce New Digital Calibration Method for 'Born Qualified' Parts

The Johns Hopkins Applied Physics Laboratory (APL) in Laurel, Maryland, is developing a comprehensive suite of capabilities to ensure that additively...

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Manufacturing & Prototyping

Army Advances Additive Manufacturing From Experimental Tech to Enterprise Sustainment Tool

The U.S. Army’s adoption of additive manufacturing took another major step forward in March with the opening of a new “Additive Makerspace” at...

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Materials

Developing a Digital Twin to Model Fatigue in 3D-Printed Spacecraft Parts

The rapid production of custom components for rockets and satellites is often essential to support design modifications, repairs, and operational needs in space travel....

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Manufacturing & Prototyping

Gore Challenges Wet Sealing with Dry Sealant for Permanent Aircraft Structures

For decades, wet sealing has been accepted as a necessary constraint in aerostructure manufacturing, despite its impact on throughput, variability and necessary...

Briefs

Materials

EP40: Structural Epoxy Used for Steel Bonding in Marine Applications

Overall, the newly developed testing methodology using EP40 as the model adhesive was effective for evaluating the performance of marine adhesives. Read on to learn more.

Briefs

Manufacturing & Prototyping

New 3D-Printing and Manufacturing Techniques Grant More Control Over Energetic Material Behavior

Because any small tweaks or environmental changes can dramatically alter how energetic materials function, Purdue University engineer Monique McClain is developing state-of-the-art tools and methods to control these materials’ behavior throughout the manufacturing process and down to the particle level. Read on to learn more.

Briefs

Energy

New Protective Layer Boosts Lithium Metal Battery Performance

The coating toughens the surface of the electrolyte fivefold against fracturing from mechanical pressure. It also makes existing imperfections much less vulnerable to lithium burrowing inside, especially during fast recharging. Read on to learn more.

Briefs

Materials

Anode-Free Battery Doubles Electric Vehicle Driving Range

A joint research team led by Professor Soojin Park and Dr. Dong-Yeob Han of the Department of Chemistry at POSTECH, together with Professor Nam-Soon Choi and Dr. Saehun Kim of KAIST, and Professor Tae Kyung Lee and researcher Junsu Son of Gyeongsang National University, has successfully achieved a volumetric energy density of 1270 Wh/L in an anode-free lithium metal battery. This value is nearly twice that of lithium-ion batteries currently used in electric vehicles, which typically deliver around 650 Wh/L. Read on to learn more.

Briefs

Materials

Supercapacitors That Rival Batteries

In a study published in Nature Communications, a team reveals a new kind of carbon-based material that allows supercapacitors to store as much energy as traditional lead-acid batteries, while delivering power far faster than conventional batteries can manage. Read on to learn more.

Briefs

Energy

Breakthrough in Carbon-Based Battery Materials Improves Safety, Durability, and Power

This research demonstrates a new way to make carbon-based battery materials much safer, longer lasting, and more powerful by fundamentally redesigning how fullerene molecules are connected. Read on to learn more.

Products

Energy

New Products

See the new products, including Littelfuse's TPSMB Asymmetrical Series TVS Diodes; Siemens' SICHARGE FLEX product family, its next-generation EV distributed charging system; Renesas Electronics Corporation's expansion of its software-defined vehicle solution offerings centered around the fifth generation (Gen 5) R-Car family; and much more.

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Manufacturing & Prototyping

European Researchers Develop Self-Healing Composite Material for Spacecraft

Healable spacecraft structures could soon be possible thanks to cutting-edge composite technology. Swiss companies CompPair and CSEM, and Belgian company...

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Manufacturing & Prototyping

How Biomanufacturing Could Transform Defense Material Production

Biomanufacturing uses biological materials to create new materials. For example, bioengineered spider silk is lighter than carbon fiber and stronger than Kevlar — making it...

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Materials

Argonne AI Tools Power Safer, Faster Aerospace Inspections

Artificial intelligence (AI) is helping industry move faster, safer and smarter. A research collaboration among Spirit AeroSystems Inc., the U.S. Department of Energy’s (DOE’s)...

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Materials

Breakthroughs in Testing Solid-Fuel Ramjets Advance Research

Scientists at the U.S. Naval Research Laboratory are developing the next generation of solid-fuel ramjet (SFRJ) propulsion, addressing one of the field’s most persistent...

Technology Report

Materials

Now Playing: MUSiC, the First Multi-user Silicon Carbide Fabrication Facility in the U.S.

The University of Arkansas opens the nation’s first multi-user silicon carbide fabrication lab.

Articles

Materials

Plasma Surface Activation for Stronger, More Durable CFRP Bonds in Aerospace

Achieving reliable adhesive bonds on CFRP surfaces remains a persistent engineering challenge. Plasma surface treatment has emerged as a pivotal solution, offering a fast, controllable, and non-destructive way to increase surface energy, improve wettability, and enhance adhesion across complex geometries. Read on to learn more.

Briefs

Materials

Next Generation Carbon Fiber Composites 3D Printer for Hypersonic Research

In collaboration with Auburn University’s Center for Polymers and Advanced Composites and the Department of Aerospace Engineering, the institute recently acquired a CF3D Enterprise Cell — a next-generation 3D carbon fiber composites printer set to define the future of the nation’s hypersonic programs. Read on to learn more.

Articles

Materials

Aerospace Aluminum Laser Welding: Advancing Material Performance for the Future of Flight

Together, microsecond pulsing, alloy-specific pulse shaping, core-and-ring beam modulation, and controlled oscillation provide far greater precision than CW welding. Read on to learn how.