Green Design & Manufacturing

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Green Design & Manufacturing

The Factory’s Hidden Power Grid

How can carmakers make significant strides inside their plants to cut waste and improve sustainability? Read on to find out.

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Briefs
Energy

Eco-Friendly Upcycling: Turning Spent Batteries into High-Voltage Energy Storage Systems

A research team led by Dr. Yosep Han at the Korea Institute of Geoscience and Mineral Resources has successfully developed an eco-friendly electrochemical process to upcycle lithium manganese oxide, a common cathode material in spent lithium-ion batteries. Read on to learn more.

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Briefs
Green Design & Manufacturing

A Cleaner, Scalable Process to Recycle Lithium-Ion Batteries

In a major step forward for sustainable energy technology, researchers at Worcester Polytechnic Institute, led by Professor Yan Wang, William B. Smith Professor of Mechanical and Materials Engineering, have developed a new, scalable method to recycle lithium-ion batteries in a way that is both efficient and environmentally friendly. Read on to learn more.

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News
Manned Systems

Hydrogen’s Humming in Power Generation

Not long ago we covered some high-profile struggles hydrogen-technology companies had encountered, including Nikola and Hyzon both deciding to cease operations. But despite legitimate challenges,...

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Technology Report
Manned Systems

Orbis Says HaloDrive Axial-Flux Motor Available for In-Wheel, Other Uses

After years of development, Orbis Electric is introducing its HaloDrive axial flux e-motor /generator that it says is “slimmer, lighter, lower cost and more...

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News
Manned Systems

Lyten Says 3D Graphene Could Disrupt Racing, Automotive and Space

Lyten is best-known as the developer of next-gen lithium-sulfur (Li-S) battery technology. But new work on 3D Graphene means Lyten is branching out into motorsports with...

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Technical Innovation
Energy

Natural Gas Infrastructure Is Scaling Fast for HD Fleets

A significant shift is transforming the heavy-duty transportation sector: the rapid advancement of natural gas and renewable natural gas (RNG).

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News
Energy

Battery Innovation Key for Commercial and Off-Highway EVs

In the commercial and off-highway vehicle industry, the transition from internal combustion engines to hybrid and electric alternatives is underway. In 2024, sales of electrified...

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INSIDER
Green Design & Manufacturing

A New Aircraft Recycling Program for Thermoplastic Composites

Toray Advanced Composites, Daher, and TARMAC Aerosave recently announced the launch of a joint End-of-Life Aerospace Recycling Program for commercial aircraft production. Working...

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News
Design

The Role of Plastic Pallets in the Automotive Supply Chain

The U.S. automotive industry relies on extensive global supply chains, with a recent report noting that manufacturers source 22% of their cars ’engines from Japan and 13% from...

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News
Manned Systems

ACT Expo 2025: Heavy-Duty EVs, H2 Trucks and Tariff Talk Dominate Day One

Opening day of the ACT Expo 2025 in Anaheim, California, was a flood of product announcements and clean-fuel initiative updates. While the trucks and the technology...

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Briefs
Green Design & Manufacturing

Thermoelectric Generators Could Convert Waste Heat to Clean Energy in Jet Engines and Spacecraft

Thermoelectric generators that can convert waste heat to clean energy could soon be as efficient as other renewable energy sources, like solar, according to a team led by Penn State scientists. Using high-entropy materials, the researchers created more efficient thermoelectric materials than previously possible, an advancement that they said could even help make long-distance space exploration possible. Read on to learn more.

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Articles
Mechanical & Fluid Systems

New Volvo D13 VGT Utilizes 24V Architecture

When Volvo revealed its all-new VNR regional haul truck in March 2025, it also marked the launch of something new under the hood: the Volvo D13 VGT (variable geometry turbo) engine. The new D13...

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News
Regulations/Standards

Maintaining Protection for Next-Gen HD Engine Lubricants

The American Petroleum Institute’s (API) Proposed Category 12 (PC-12) is currently under development. A target first license date has been set for January 2027, and industry...

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INSIDER
Manned Systems

German Researchers Claim 'World First' In-flight Measurement of Hydrogen Propulsion Contrails

Formed in the upper troposphere when the air is sufficiently cold and humid, condensation trails (known as contrails) may be one of the most...

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INSIDER
Defense

What is the Defense Innovation Unit’s New Blue Manufacturing Program?

For nearly a decade, the Defense Innovation Unit (DIU) has identified, prototyped and scaled commercial technologies that deliver advantages to warfighters. To meet...

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News
Power

WCX 2025: Dumarey Launches U.S. Subsidiary for Better ICEs

The Dumarey Group used WCX 2025 as the launching point for its new U.S. subsidiary, Dumarey USA. Dumarey, a Belgian family-owned company, announced the acquisition of Mahle...

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Briefs
Energy

Developing Advanced Recycling Technology to Restore Spent Battery Cathode Materials

A research team has developed a novel technology for directly recycling spent cathode materials from lithium-ion batteries through a simple process that addresses the limitations of conventional recycling methods. This innovative approach restores the spent cathode to its original state. Read on to learn more.

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News
Regulations/Standards

Propane Powers Ahead for Medium Duty Sector

The seemingly constant changing winds of North American emissions regulations have put many alternative propulsion-supplying OEMs on high alert over the first quarter of this year. However, not...

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Original Equipment
Power

Kalmar Launches 3rd-Gen Electric Terminal Tractor

Electric vehicle (EV) growth may be stagnant in certain market sectors amid pushback on EV mandates along with lingering infrastructure and TCO concerns, but in terminal tractor operations...

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News
Propulsion

2025 Nissan Murano: Variable Compression to the Mpg Rescue

When it arrived in 2002, the Murano was the first crossover that Nissan North America, Inc. offered in the U.S. and Canada. The fourth-generation version went on sale last fall,...

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News
Green Design & Manufacturing

The International Fight over EFuels, Internal Combustion’s Would-Be Savior

Efuels, synthetic gasolines made from captured carbon dioxide and renewable energy (usually wind and solar power) are“ a valuable part of the solution” said...

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Briefs
Green Design & Manufacturing

Army Researchers Examine Nanotechnology for Climate Solutions

As part of the Nano4 EARTH initiative, a national challenge launched by the White House and the National Nanotechnology Initiative, researchers are exploring how innovations at the nanoscale can lead to groundbreaking solutions for a more sustainable future. Read on to learn more about it.

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News
Green Design & Manufacturing

Suppliers Prepare for a Drop in EV Market Share

The already unsteady transition from fossil fuels to electrification is about to get bumpier. Just days after it became clear that Americans would be welcoming a new Republican White House...

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News
Manned Systems

Hybrid Powertrains in the Product Mix

Perfect is the enemy of good. That aphorism embodies some of the frustrations voiced by trucking-industry companies and associations when it comes to satisfying lower greenhouse gas (GHG) and NOx...

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News
Green Design & Manufacturing

Study: Excessive Real-World NOx Emissions from HD Diesel Pickups

An eight-year study of in-use emissions from heavy-duty diesel pickups in Colorado and Virginia showed those vehicles to be emitting oxides of nitrogen (NOx) far in excess of...

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News
Transportation

CES 2025: Bosch Goes Right with Wrong-Way Alerts, Racing Hand Controls

Bosch took to CES 2025 with positive messages about its safety, accessibility and AI technologies, which it said will impact both the people who drive vehicles with its...

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INSIDER
Green Design & Manufacturing

Advancing Metal Alloy Systems and Processes for Defense Manufacturing

The Office of the Secretary of Defense (OSD), Innovation Capability and Modernization (ICAM) Office, in collaboration with the National Center for Defense Manufacturing...

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News
Green Design & Manufacturing

SwRI Rolls out Hydrogen Demonstration Truck

For decades, the running joke around hydrogen being a viable fuel for commercial trucks has been that its “ten years away from being ten years away.” Though H2-fueled rigs operating at scale...

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