Manufacturing

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Articles
Materials

Aitiip Integrates Freeform Injection Molding to Lower Weight and Reduce Production Costs

Aitiip is a leading Spanish research and development institute and serves companies in the aeronautics, automation, industrial, and packaging sectors. The institute possesses strong platforms for the characterization of materials and processes and is known as a powerful integrator of technologies, which is constantly on the lookout for the next transformative technology.

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Application Briefs
Energy

Lilium Starts Production of eVTOL Jet Batteries

The company describes its battery back as comprised of lithium-ion cells with silicon-dominant anodes that will allow for higher energy, power, and fast-charging capabilities than graphite anode cells. The battery packs are being designed to meet EASA’s aircraft safety requirements.

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Articles
Materials

Aerospace Production: Overcoming Challenges in Composite Machining

Composite materials play an important role in aerospace manufacturing. The light weight, durability and ability to create complex shapes from molds make these materials ideal for frames and structural components that enable lighter, more fuel-efficient aircraft.

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Briefs
Aerospace

Evaluation of Additively Manufactured Ultrahard Steels

Recent advances in both alloy development and additive manufacturing have enabled the production of ultrahigh-strength steels in near net shape parts.

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Supplier Eye
Manufacturing & Prototyping

We've Been Here Before

For a couple of decades, virtually every global original equipment manufacturer spent significant capital and attention raising their sales/production profile in China. It became the world’s largest light...

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News
Energy

Porsche Study: Europe Missing out on Tooling Battery Gigafactories

A study examining the prospects for supplying manufacturing tooling for the scores of EV battery “gigafactories” scheduled to be built worldwide found there are...

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News
Materials

New Keys to Success

Much has been written about the extraordinary vehicle production and market environment of the past four years in North America and beyond. The plethora of negative impacts from COVID, chip availability, scarcity of...

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Articles
Software

Top Productivity Improvement Tips for Manufacturing Turbine Discs

Aerospace manufacturers have no shortage of challenges when it comes to machining turbine discs, but they don’t have to face those challenges alone. Partnering with a tool provider can lead to benefits that extend far beyond tools.

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News
Manned Systems

Smart Engineering for Sustainability

Sustainability extends beyond just decarbonization. A term popping up more and more in executive and engineering-focused presentations is “circular economy,” referring to a closed-loop production...

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News
Software

Getting EV Battery Gigafactories Up to Speed

The term “gigafactory” has become common lexicon for a manufacturing facility constructed to produce the almost incalculable number of individual battery cells required for the millions of...

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Technology Report
Manned Systems

Tenneco Opens Engineering, Simulation Center in Poland

Suspension- and powertrain-components specialist Tenneco recently opened a new 9,600 sq.m (103,334-sq.ft.) European engineering center at Gliwice in Poland to serve its European...

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Supplier Eye
Power

Moons Aligning

So far this decade, our industry has been heavily impacted by an endless stream of calamities. When impacted in isolation, dealing with a pandemic, weather disasters, supply- chain disruptions, ICE-to-BEV transition...

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News
Power

Mercedes-Benz Details All-New Platform for EV Vans

Mercedes-Benz has revealed its electrification strategy for its commercial and private van lineup. SAE Media was in attendance for the company’s online presentation in May that...

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News
Automotive

3D, No Waiting!

Few will dispute that additive manufacturing — commonly called 3D printing — has endured a development path of fits and starts. But as niche applications, an ever-increasing array of material choices — and the...

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News
Power

Mercedes-Benz Goes Long with EActros 600 Electric Truck

Mercedes-Benz has revealed new details about its eActros 600 long-distance electric truck. The eActros 600 is intended specifically for long-haul use and will serve as the eventual...

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Executive Viewpoints
Manufacturing & Prototyping

Why Agriculture Will Automate Before On-Highway

A World Wildlife Fund report estimates that global food waste on farms amounts to 1.2 billion tonnes per year – about 15.3% of the world’s annual food production. Total value of that...

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Articles
AR/AI

Enabling Ambitious Battery Production at Scale

The battery industry is forecasted to grow tenfold by the end of the decade. This growth is driven by increasing demand for Li-ion cell batteries, predominantly for electrified transportation and energy storage.

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Articles
Software

Overcoming Machining Productivity Challenges with Aerospace Components

The demand for air travel is back. And so is the demand for new aircraft. The volume of production demand has reached 2019 levels much sooner than many aerospace component manufacturers anticipated.

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Briefs
Materials

Physics-Guided Neural Network for Regularization and Learning Unbalanced Data Sets

Directed energy deposition (DED) is a method of metal additive manufacturing (AM) by which parts are built layer by layer from 3-D computer-aided design models.

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Supplier Eye
Power

Electrification Brings Supplier Value Closer to Home

Various aspects of life and business come full circle. While I’m not waiting for bell bottoms from the 1970s to make a triumphant return, the automotive industry is quickly...

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Articles
Imaging

3D Scanning Provides Key Weapon for Aerospace and Defense Manufacturing

While AI, AR, and IIoT are increasing production efficiency and time to market, 3D scanning still has not been exploited by aerospace and defense manufacturers for its full potential to do the same.

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News
Energy

E-Fueling for the Future

Synthetic and bio-based liquid “e-fuels” have in various forms enjoyed fits and starts of industry attention and R&D investment in recent years, but got the most significant boost ever in March 2023 when...

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Q&A
Power

Scaling the Solid-State Battery FEST

Start-up battery developer Factorial Energy’s workforce of engineers, chemists and other technology specialists has topped 100 with recent hirings in the Asia-Pacific region. A pilot manufacturing...

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News
Manufacturing & Prototyping

WCX 2023: Biomimicry Inspires Product Development

Nature has always served as a giant classroom where problem-solving lessons are taught — a “storehouse of inspiration for new and different ideas,” noted Trisha Brown, co-director...

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Editorial
Mechanical & Fluid Systems

The Ford We Didn’t Know

Ford CEO Jim Farley exposed significant product-development lapses during his company’s fourth-quarter-2022 earnings call on February 2. Ford’s 4Q profit performance was no-excuses dismal. Its causes, he...

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Technology Report
Power

A Divergent Approach to Vehicle Development and Production

Among the most intriguing vehicles on display at the 2022 Pebble Beach Concours D’ Elegance was a pair developed by an obscure brand, Czinger Vehicles, and its parent company,...

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Articles
Aerospace

Why are Aerospace & Defense Companies Embracing Additive Manufacturing?

It’s no longer a question of when metal additive manufacturing will become an accepted, reliable production technology, particularly in aerospace and defense.

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News
Mechanical & Fluid Systems

The Haters Go After Toyota

Want your company to be the target of haters? Here’s a sure way to do it, as proven in 2022.

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News
Manufacturing & Prototyping

Cadillac's Future-Tech Flagship

Restoring the Cadillac brand to its golden-age pinnacle, when it stood equal among Europe’s ultra-luxury greats, has long been an intermittent dream within GM. The grandiose ‘Sixteen’ concept in...

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