Materials

Aluminum

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Energy

Volvo Trucks’ Battery Chemistry of Choice: NCA

While Daimler Truck and Paccar are pursuing LFP battery cells, Volvo Trucks employs lithium-ion batteries in which lithium nickel cobalt aluminum oxide (NCA) is used as the cathode — for now anyway. The Swedish truck maker is continuously exploring other battery technologies. Read on to learn more.

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Briefs
Materials

Testing Military-Grade Adhesive in Extreme Loading Conditions

Military performance requirements for adhesives have been traditionally derived to fulfill niche defense needs in harsh operational environments with little consideration for dual-use commercial potential. Read on to learn more.

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Briefs
Green Design & Manufacturing

New Technique for Environmentally Friendly Battery Recycling

Researchers at Chalmers University of Technology, Sweden, have created a new and efficient way to recycle metals from spent electric vehicle (EV) batteries. The method allows recovery of 100 percent of the aluminum and 98 percent of the lithium in EV batteries.

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News
Automotive

Panel: Better Tech Can Make Recycled Aluminum More Desirable

A panel of metal-recycling experts said the biggest challenge facing the recycling industry is that the composition of materials coming from the stream of scrapped vehicles...

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News
Green Design & Manufacturing

Magna Introduces 100% Melt-Recyclable Foam for Seating

Magna last week announced the development of EcoSphere, which it calls an industry-first product that will prevent one category of material — seat foam padding and trim covers —...

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Briefs
Manned Systems

Learning Defects From Aircraft NDT Data

Non-destructive evaluation of aircraft production is optimized and digitalized with Industry 4.0. The aircraft structures produced using fiber metal laminate are traditionally inspected using water-coupled ultrasound scans and manually evaluated.

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News
Green Design & Manufacturing

Engineering Sustainability

Watching a junked school bus being fed into a mammoth hammer mill, which loudly pummeled the bus into fragments of metal, rubber, and plastic, was a sight I’ll never forget. I was visiting Huron Valley...

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News
Manned Systems

2023 Cadillac Lyriq Executive Chief Engineer: New EV Her ‘North Star’

At the Cadillac Lyriq’s media drive program in Utah, SAE Media spoke one-on-one with Jamie Brewer, Lyriq executive chief engineer, about developing the...

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Articles
Manufacturing & Prototyping

Finding the Perfect Aluminum for Additive Manufacturing

Make aluminum work for you (and your 3D-printing applications).

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Articles
Materials

Pulse Plasma Nitriding for Aerospace Applications

Aerospace manufacturers who depend on nitriding components can benefit from greater uniformity of results, better-protected materials, and increased throughput.

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Articles
Software

Acura TLX Is Honda’s New Body-Build Benchmark

Honda body-engineering presentations have become a much-anticipated highlight of the annual Great Designs in Steel (GDIS) conference in Michigan. Honda’s ‘ACE’ vehicle structures are...

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Briefs
Electronics & Computers

Sustainable Aluminum-Anode Batteries

The rechargeable batteries could be a safer and more environmentally friendly alternative to lithium-ion batteries.

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Articles
Manned Systems

Electric-Truck Battery Enclosures Balance Demands

Manufacturers of battery-electric commercial trucks have similar requirements for their battery enclosures as do their passenger-vehicle counterparts. Lightweight construction is very...

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Technology Report
Energy

Constellium Develops New Alloys for EV Battery Enclosures

Aluminum is the dominant material for electric vehicle (EV) battery enclosures for one simple but significant factor: lightweighting capability. All currently available...

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Briefs
Transportation

New Approach Makes Lighter, Safer Lithium-Ion Batteries

Adding polymers and fireproofing to a battery’s current collectors makes it lighter, safer, and about 20% more efficient.

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Articles
Manufacturing & Prototyping

Lightweighting Tour-De-Force: 2021 Ducati Superleggera V4

According to Ducati, the 2021 Superleggera V4 is its most powerful, fastest and most advanced production bike, ever. This is no mean claim from the Bologna-based manufacturer...

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News
Mechanical & Fluid Systems

Tesla Casts a New Strategy for Lightweight Structures

Aluminum is synonymous with “weight-saving” in most contemporary automotive-engineering reference points. But apart from a few applications – most notably Ford’s F-Series...

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Articles
Automotive

Tesla’s Cybertruck Is Audaciously Austenitic

Not since Ford’s epic switch to aluminum for its F-Series body structures has an automaker’s materials strategy created such a buzz. Tesla’s decision to use stainless steel for its...

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News
Materials

British HFQ Process May Enhance Aluminum’s High-Volume Future

With this year’s end stage of a major collaborative R&D project, the longstanding competition between steel and aluminum for high-volume vehicle production is set to...

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News
Unmanned Systems

Cutting Weight Seen as less Important in Automated and Shared Vehicles

After long demonstrating lightweighting with steel for contemporary passenger vehicles, the Steel Market Development Institute (SMDI) is slightly changing the tune...

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News
Unmanned Systems

2019 Volvo S60 T6

As the sporting player in Volvo’s C-segment sedan lineup, this all-wheel drive, turbocharged-and-supercharged R-Design S60 faces benchmark competition in the BMW 3-Series, Audi A4 and Mercedes-Benz C-Class. In pure...

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News
Manufacturing & Prototyping

MELD Exploits Plastic Deformation of Metals with Non-Melt Additive Manufacturing

Additive manufacturing has been a catalyst in improving speed and efficiency during the product development process. However, the technology has been...

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News
Materials

Shifting Focus to Rising Costs

Welcome to 2019, a new year that’s already brimming with challenges for mobility-industry suppliers. As they deal with escalating technology investments, unpredictable product-launch cadences, an influx...

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News
Materials

Aircraft Maintenance Technicians Seek Simplified, Portable, Fast Aviation Eddy Current Testing

In aircraft maintenance and repair, eddy current devices have long been used to nondestructively test (NDT) wheels, struts, propellers,...

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News
Manufacturing & Prototyping

Top Mass-Cutting Innovations Receive Altair Enlighten Awards

Employing a mixed-material strategy that includes the latest advanced high-strength steels (AHSS) and shedding 450 lb (205 kg) compared to its predecessor are major reasons why...

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News
Power

Martinrea's New Tech Center Focuses on Subframe Innovation

A new North American technical center is the product development centerpiece for Martinrea’s new mixed-material vehicle subframes currently under development.

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Articles
Packaging & Sterilization

Taming the Thermal Behavior of Solid-State Military Lasers

Laser diodes and laser diode arrays (LDAs) are widely used throughout military systems, for sighting and range finding, but also at high power levels as offensive and defensive...

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Briefs
Aerospace

Processing and Characterization of Lightweight Syntactic Materials

Conventional composite materials, in which a matrix material is reinforced by particulates, whiskers, and/or continuous fibers, have long been of interest as potential...

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Briefs
Aerospace

Stress-Corrosion Cracking and Corrosion Fatigue Impact of IZ-C17+Zinc-Nickel on 4340 Steel

The protection of cathodic metallic materials used for aircraft components, like 4340, Aermet 100, and PH 13-8 corrosion-resistant steel, is critical...

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