Materials
Aluminum
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Articles Energy
Volvo Trucks’ Battery Chemistry of Choice: NCA
While Daimler Truck and Paccar are pursuing LFP battery cells, Volvo Trucks employs lithium-ion batteries in which lithium nickel cobalt aluminum oxide (NCA) is used as the cathode — for now anyway. The Swedish truck maker is continuously exploring other battery technologies. Read on to learn more.
Briefs Materials
Testing Military-Grade Adhesive in Extreme Loading Conditions
Military performance requirements for adhesives have been traditionally derived to fulfill niche defense needs in harsh operational environments with little consideration for dual-use commercial potential. Read on to learn more.
Briefs Green Design & Manufacturing
New Technique for Environmentally Friendly Battery Recycling
Researchers at Chalmers University of Technology, Sweden, have created a new and efficient way to recycle metals from spent electric vehicle (EV) batteries. The method allows recovery of 100 percent of the aluminum and 98 percent of the lithium in EV batteries.
News Automotive
Panel: Better Tech Can Make Recycled Aluminum More Desirable
A panel of metal-recycling experts said the biggest challenge facing the recycling industry is that the composition of materials coming from the stream of scrapped vehicles...
News Green Design & Manufacturing
Magna Introduces 100% Melt-Recyclable Foam for Seating
Magna last week announced the development of EcoSphere, which it calls an industry-first product that will prevent one category of material — seat foam padding and trim covers —...
Briefs Manned Systems
Learning Defects From Aircraft NDT Data
Non-destructive evaluation of aircraft production is optimized and digitalized with Industry 4.0. The aircraft structures produced using fiber metal laminate are traditionally inspected using water-coupled ultrasound scans and manually evaluated.
News Green Design & Manufacturing
Engineering Sustainability
Watching a junked school bus being fed into a mammoth hammer mill, which loudly pummeled the bus into fragments of metal, rubber, and plastic, was a sight I’ll never forget. I was visiting Huron Valley...
News Manned Systems
2023 Cadillac Lyriq Executive Chief Engineer: New EV Her ‘North Star’
At the Cadillac Lyriq’s media drive program in Utah, SAE Media spoke one-on-one with Jamie Brewer, Lyriq executive chief engineer, about developing the...
Articles Manufacturing & Prototyping
Finding the Perfect Aluminum for Additive Manufacturing
Make aluminum work for you (and your 3D-printing applications).
Articles Materials
Pulse Plasma Nitriding for Aerospace Applications
Aerospace manufacturers who depend on nitriding components can benefit from greater uniformity of results, better-protected materials, and increased throughput.
Articles Software
Acura TLX Is Honda’s New Body-Build Benchmark
Honda body-engineering presentations have become a much-anticipated highlight of the annual Great Designs in Steel (GDIS) conference in Michigan. Honda’s ‘ACE’ vehicle structures are...
Briefs Electronics & Computers
Sustainable Aluminum-Anode Batteries
The rechargeable batteries could be a safer and more environmentally friendly alternative to lithium-ion batteries.
Articles Manned Systems
Electric-Truck Battery Enclosures Balance Demands
Manufacturers of battery-electric commercial trucks have similar requirements for their battery enclosures as do their passenger-vehicle counterparts. Lightweight construction is very...
Technology Report Energy
Constellium Develops New Alloys for EV Battery Enclosures
Aluminum is the dominant material for electric vehicle (EV) battery enclosures for one simple but significant factor: lightweighting capability. All currently available...
Briefs Transportation
New Approach Makes Lighter, Safer Lithium-Ion Batteries
Adding polymers and fireproofing to a battery’s current collectors makes it lighter, safer, and about 20% more efficient.
Articles Manufacturing & Prototyping
Lightweighting Tour-De-Force: 2021 Ducati Superleggera V4
According to Ducati, the 2021 Superleggera V4 is its most powerful, fastest and most advanced production bike, ever. This is no mean claim from the Bologna-based manufacturer...
News Mechanical & Fluid Systems
Tesla Casts a New Strategy for Lightweight Structures
Aluminum is synonymous with “weight-saving” in most contemporary automotive-engineering reference points. But apart from a few applications – most notably Ford’s F-Series...
Articles Automotive
Tesla’s Cybertruck Is Audaciously Austenitic
Not since Ford’s epic switch to aluminum for its F-Series body structures has an automaker’s materials strategy created such a buzz. Tesla’s decision to use stainless steel for its...
News Materials
British HFQ Process May Enhance Aluminum’s High-Volume Future
With this year’s end stage of a major collaborative R&D project, the longstanding competition between steel and aluminum for high-volume vehicle production is set to...
News Unmanned Systems
Cutting Weight Seen as less Important in Automated and Shared Vehicles
After long demonstrating lightweighting with steel for contemporary passenger vehicles, the Steel Market Development Institute (SMDI) is slightly changing the tune...
News Unmanned Systems
2019 Volvo S60 T6
As the sporting player in Volvo’s C-segment sedan lineup, this all-wheel drive, turbocharged-and-supercharged R-Design S60 faces benchmark competition in the BMW 3-Series, Audi A4 and Mercedes-Benz C-Class. In pure...
News Manufacturing & Prototyping
MELD Exploits Plastic Deformation of Metals with Non-Melt Additive Manufacturing
Additive manufacturing has been a catalyst in improving speed and efficiency during the product development process. However, the technology has been...
News Materials
Shifting Focus to Rising Costs
Welcome to 2019, a new year that’s already brimming with challenges for mobility-industry suppliers. As they deal with escalating technology investments, unpredictable product-launch cadences, an influx...
News Materials
Aircraft Maintenance Technicians Seek Simplified, Portable, Fast Aviation Eddy Current Testing
In aircraft maintenance and repair, eddy current devices have long been used to nondestructively test (NDT) wheels, struts, propellers,...
News Manufacturing & Prototyping
Top Mass-Cutting Innovations Receive Altair Enlighten Awards
Employing a mixed-material strategy that includes the latest advanced high-strength steels (AHSS) and shedding 450 lb (205 kg) compared to its predecessor are major reasons why...
News Power
Martinrea's New Tech Center Focuses on Subframe Innovation
A new North American technical center is the product development centerpiece for Martinrea’s new mixed-material vehicle subframes currently under development.
Articles Packaging & Sterilization
Taming the Thermal Behavior of Solid-State Military Lasers
Laser diodes and laser diode arrays (LDAs) are widely used throughout military systems, for sighting and range finding, but also at high power levels as offensive and defensive...
Briefs Aerospace
Processing and Characterization of Lightweight Syntactic Materials
Conventional composite materials, in which a matrix material is reinforced by particulates, whiskers, and/or continuous fibers, have long been of interest as potential...
Briefs Aerospace
Stress-Corrosion Cracking and Corrosion Fatigue Impact of IZ-C17+Zinc-Nickel on 4340 Steel
The protection of cathodic metallic materials used for aircraft components, like 4340, Aermet 100, and PH 13-8 corrosion-resistant steel, is critical...
Top Stories
INSIDERRF & Microwave Electronics
Starliner to Perform Uncrewed Return Flight From International Space Station...
INSIDERManned Systems
EA-37B Compass Call: The US Air Force's New Electronic Attack Aircraft
INSIDERDefense
Archer Delivers First Midnight eVTOL to US Air Force
INSIDERMaterials
Is the Department of Defense Stockpiling Enough Critical Materials?
INSIDEREnergy
Modern Commercial Jets Create Longer Living Contrails Than Older Aircraft,...
NewsPower
Webcasts
Automotive
Accelerating Time to Market: Tackling NVH Challenges in Electric Vehicles
Communications
Space Communications and Navigation Summit 2024
Electronics & Computers
Utilizing Model-Based Systems Engineering for Vehicle Development
Software
Meeting the Challenges of Software-Defined Vehicles With...
Automotive
Automotive Hardware Security Modules: Functionality, Design, and...