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Materials

Blazer EV Is a Steel-Intensive Showcase

Chevrolet Blazer EV customers are likely to cite the Ultium battery and dual-motor driveline as their vehicle’s most advanced technologies. But in doing so, they’d miss an equally key aspect of...

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Articles
Mechanical & Fluid Systems

Steel Targets EV Structures, Battery Boxes

The steel and aluminum industries are waging a new materials war that could determine which of the long-time competitors dominates EV structures in the next design cycle. Feeling the heat from new...

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Briefs
Materials

Designing Safer, Higher-Performance Lithium Batteries

Examining lithium metal batteries using nuclear magnetic resonance spectroscopy may help in the design of new electrolytes and anode surfaces for high-performance batteries. Read on to learn more.

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Briefs
Energy

Sodium Battery Is Capable of Rapid Charging in Just a Few Seconds

A research team has developed a high-energy, high-power hybrid sodium-ion battery capable of rapid charging. The innovative hybrid energy storage system integrates anode materials typically used in batteries with cathodes suitable for supercapacitors. Read on to learn more.

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Articles
Manufacturing & Prototyping

Volvo Trucks’ Battery Chemistry of Choice: NCA

While Daimler Truck and Paccar are pursuing LFP battery cells, Volvo Trucks employs lithium-ion batteries in which lithium nickel cobalt aluminum oxide (NCA) is used as the cathode — for now anyway. The Swedish truck maker is continuously exploring other battery technologies. Read on to learn more.

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Briefs
Manufacturing & Prototyping

Testing Military-Grade Adhesive in Extreme Loading Conditions

Military performance requirements for adhesives have been traditionally derived to fulfill niche defense needs in harsh operational environments with little consideration for dual-use commercial potential. Read on to learn more.

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Articles
Manned Systems

Eaton and BAE Gear up a New Electrified Truck

One of the advantages that OEMs have long touted for battery-electric vehicles (BEVs) has been the elimination of components like the transmission. The instant torque that an electric motor can...

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News
Energy

MEMS Drive Wants to Shake up Automotive Sensor

Advanced optical image stabilization (OIS) technology used in mobile phones should have a home in the automotive world. Specifically, using microelectromechanical systems (MEMS) to move an...

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Articles
Materials

Batteries & Recycling: The Next Frontier

Recycling electric vehicle batteries has been a goal of the auto industry for many years, but the infrastructure to make that a widespread reality is still in the early stages. As the amount of used...

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Articles
Physical Sciences

Expanding Possibilities for Superconducting Qubits With Niobium

A group led by Stanford University’s David Schuster has demonstrated a way to create niobium-based qubits that rival their state-of-the-art counterparts.

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Briefs
Materials

Evaluation of Additively Manufactured Ultrahard Steels

Recent advances in both alloy development and additive manufacturing have enabled the production of ultrahigh-strength steels in near net shape parts.

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Briefs
Energy

New Cathode Material for Sodium-Ion Batteries

Researchers at the U.S. Department of Energy’s Argonne National Laboratory have invented and patented a new cathode material that replaces lithium ions with sodium and would be significantly cheaper.

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Briefs
Materials

New Solid-State Battery Design Charges in Minutes

Researchers from the Harvard John A. Paulson School of Engineering and Applied Sciences have developed a new lithium metal battery that can be charged and discharged at least 6,000 times — more than any other pouch battery cell — and can be recharged in a matter of minutes.

Q&A
Materials

Axial Flux E-Motor Maker Progresses Toward Mobility, Alters Cooling Design

SAE Media first introduced readers to Infinitum in last year’s roundup of e-motor developments. (LINK) The company claims it made a 50% smaller and lighter...

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Articles
Energy

EV Energy-Management Powers-Up

Future electric vehicles will be more efficient, more powerful and will be able to hold more energy in their batteries than today’s EVs. Those big “mores” require countless small improvements beyond the...

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Technology Report
Materials

NVH-Fighting Plastic EV Motor Mount Wins Lightweighting Award

Most motor mounts, even for EV applications, are made of metal alloys. It makes intuitive sense: It’s a vibration-intensive mounting application that demands durability that...

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Articles
Manufacturing & Prototyping

How Distributed Metal Additive Manufacturing Can Add a Surge to Military Supplier Strategies

By embracing advanced metal additive manufacturing, ammunition and systems manufacturers can enhance their responsiveness to changing demands and better secure their supply chains against potential threats.

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Briefs
Green Design & Manufacturing

New Technique for Environmentally Friendly Battery Recycling

Researchers at Chalmers University of Technology, Sweden, have created a new and efficient way to recycle metals from spent electric vehicle (EV) batteries. The method allows recovery of 100 percent of the aluminum and 98 percent of the lithium in EV batteries.

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Briefs
Materials

Composite Repair Engineering Case Studies for U.S. Army Aerostructures

As technologies develop, aircraft mature, and strides are made in advanced materials development and analysis, aircraft have increased use of advanced composites within the aerostructure. These advanced materials are now being used in highly loaded structures, including aerodynamic profiles.

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Briefs
Semiconductors & ICs

Modeling and Experimenting with 2D Materials for CMOS Type Devices and Digital Integrated Circuits

Two-dimensional transition metal dichalcogenides have been proposed as novel optoelectronic materials for space applications due to their relatively light weight. MoS2 has been shown to have excellent semiconducting and photonic properties. Here, we report the effect of gamma irradiation on the structural and optical properties of a monolayer of MoS2.

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News
Materials

Panel: Better Tech Can Make Recycled Aluminum More Desirable

A panel of metal-recycling experts said the biggest challenge facing the recycling industry is that the composition of materials coming from the stream of scrapped vehicles does...

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Technology Report
Materials

Schaeffler Promotes E-Motor Manufacturing Flexibility

Global auto supplier Schaeffler Group has a message for the EV motor market: the company is capable of building custom solutions for many different EV drivelines and use cases. And it...

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Articles
Energy

BorgWarner Targets More-Sustainable E-Motors

All components of an electric propulsion system – the motor, battery pack and inverter, in particular – are interrelated and optimized for a system function. Still, there are significant...

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News
Materials

Magna Introduces 100% Melt-Recyclable Foam for Seating

Magna last week announced the development of EcoSphere, which it calls an industry-first product that will prevent one category of material — seat foam padding and trim covers —...

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Briefs
Sensors/Data Acquisition

Learning Defects From Aircraft NDT Data

Non-destructive evaluation of aircraft production is optimized and digitalized with Industry 4.0. The aircraft structures produced using fiber metal laminate are traditionally inspected using water-coupled ultrasound scans and manually evaluated.

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INSIDER
Connectivity

Solid-State EV Batteries Project to Low Penetration in 2030

Although the automotive industry sees solid-state batteries as the next game-changer for EV driving range, performance and safety, the technology is projected to penetrate the...

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INSIDER
Materials

Leaders Optimistic North America Lithium Supply Gap Can be Eliminated

At the Battery Show North America, a panel of leaders addressed North America’s lithium supply challenges, and talked about signs that aggressive movement from...

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News
Power

2023 Battery Show North America Opens as Automakers, Suppliers Intensify Battery Investments

As the world’s major auto markets begin an inexorable shift to EVs and hybrid-electric vehicles (HEVs), any discussion of the engineering behind...

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Articles
Materials

Magnet Selection for Cost-Optimized Motor Designs

Isotropic bonded NdFeB magnets, colloquially termed MQ1, offer several unique advantages in various motor applications. These pluses include being free of heavy rare-earth materials,...

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