
White PaperRobotics, Automation & Control
Finding The Right Precision Motion Components To Drive Automated EV Manufacturing Advances
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EV production processes must satisfy aggressive throughput goals and automated systems are poised to address this challenge. However, specifying and implementing the right motion components for automated EV operations can also be challenging. This paper outlines what to look for in motion components for automated EV production and explains how to solve pain points related to lithium-ion battery manufacturing — including contamination prevention and maintenance.
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Overview
The white paper from IKO International discusses the critical role of precision motion components in the automated manufacturing of electric vehicles (EVs), particularly focusing on lithium-ion (Li-ion) battery production. As the demand for EVs rises due to global policy goals and consumer interest, manufacturers face challenges in building new production facilities or retrofitting existing ones, which require significant capital investment and labor costs.
Automated systems, including robots and modular production cells, are essential for addressing these challenges by enhancing efficiency and reducing production time. However, selecting the right motion components is crucial, especially in the context of Li-ion battery manufacturing, where safety and performance risks are paramount. The paper emphasizes that components must be free of copper-based substances to prevent short circuits and thermal runaway, and they should resist moisture and dust generation to maintain battery performance and longevity.
Key motion components highlighted in the paper include linear motion rolling guides, crossed roller bearings (CRBs), and various protective accessories. Linear guides are essential for precise and repeatable motion in tasks such as welding, assembly, and material handling. The paper notes that cylindrical rollers in linear guides provide greater contact area, enhancing rigidity and load handling. CRBs are designed to manage multiple load types simultaneously, making them suitable for compact applications in vehicle production.
The white paper also addresses environmental considerations, maintenance challenges, and supply chain issues that can disrupt production schedules. It suggests that manufacturers should partner with suppliers who offer a range of customizable, high-performance motion components, including stainless steel options and maintenance-free technologies like C-Lube, which ensures long-lasting operation without frequent servicing.
In conclusion, the white paper underscores the importance of selecting the right motion components to achieve high performance, reliability, and adaptability in EV manufacturing. By leveraging advanced motion technologies, manufacturers can meet the growing demand for electric vehicles while ensuring efficient and safe production processes.